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Ford-Explorer-2020-2021_Service-Manual
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Quick Links
Master DTC Chart (All-Inclusive)
Specifications
Metrics
Torque Wrench Adapter Formulas
Alphabetical Index
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1: General Information
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00: Service Information
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100-00 General Information
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Description and Operation
About this Manual
Symbols Glossary
Battery and Battery Charging Health and Safety Precautions
Body Repair Health and Safety and General Precautions
Brake and Clutch Systems Health and Safety Precautions
Climate Control System Health and Safety Precautions
Diagnostic Methods
Engine Cooling System Health and Safety Precautions
Gasoline and Gasoline-Ethanol Fuel Systems Health and Safety Precautions
Health and Safety Precautions
High Voltage System Health and Safety Precautions - Overview
Important Safety Instructions
Pyrotechnic Device Health and Safety Precautions
Wheel and Tire Health and Safety Precautions
►
General Procedures
Wire Terminal Inspection and Removal
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100-01 Identification Codes
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Description and Operation
Identification Codes
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100-02 Jacking and Lifting
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Description and Operation
Jacking and Lifting - Overview
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100-03 Maintenance Schedules
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Description and Operation
Maintenance Schedules - Gasoline Engines
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100-04 Noise, Vibration and Harshness
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Description and Operation
Noise, Vibration and Harshness (NVH)
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Diagnosis and Testing
Noise, Vibration and Harshness (NVH)
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100-05 Police Equipment
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Description and Operation
Flasher Lighting, Siren and Speaker System - Overview
Flasher Lighting, Siren and Speaker System - System Operation and Component Description
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Diagnosis and Testing
Flasher Lighting, Siren and Speaker System
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General Procedures
Group Flash Pattern Programming
Individual Flash Pattern Programming
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Removal and Installation
Exterior Mirror Flashing Light Emitting Diode (LED) Lamps
Flasher Switch Pad
Flashing Light Emitting Diode (LED) Fog Lamp
Grille Mounted Flashing Light Emitting Diode (LED) Lamps
Headliner Mounted Front Flashing Light Emitting Diode (LED) Lamps
High Mounted Flashing Light Emitting Diode (LED) Lamps
Liftgate Flashing Light Emitting Diode (LED) Lamps
Lighting and Siren Control Module
Quarter Window Flashing Light Emitting Diode (LED) Lamps
Rear Side Marker Flashing Light Emitting Diode (LED) Lamps
Siren Speaker
Spot Lamp
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2: Chassis
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04: Suspension
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204-00 Suspension System - General Information
Specifications
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Diagnosis and Testing
Suspension System
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General Procedures
Front Camber and Caster Adjustment
Front Toe Adjustment
Rear Camber Adjustment
Rear Toe Adjustment
Ride Height Measurement
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204-01A Front Suspension - RWD
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Description and Operation
Front Suspension - Overview
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Diagnosis and Testing
Front Suspension
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Removal and Installation
Front Lower Arm
Front Stabilizer Bar
Front Stabilizer Bar Link
Front Strut and Spring Assembly
Front Wheel Bearing and Wheel Hub
Rear Lower Arm
Rear Lower Arm Ball Joint
Wheel Knuckle
Wheel Studs
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Disassembly and Assembly
Front Strut and Spring Assembly
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204-01B Front Suspension - AWD
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Description and Operation
Front Suspension - Overview
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Diagnosis and Testing
Front Suspension
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Removal and Installation
Front Lower Arm
Front Stabilizer Bar
Front Stabilizer Bar Link
Front Strut and Spring Assembly
Front Wheel Bearing and Wheel Hub
Rear Lower Arm
Rear Lower Arm Ball Joint
Wheel Knuckle
Wheel Studs
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Disassembly and Assembly
Front Strut and Spring Assembly
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204-02 Rear Suspension
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Description and Operation
Rear Suspension - Component Location
Rear Suspension - Overview
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Diagnosis and Testing
Rear Suspension
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Removal and Installation
Lower Arm
Lower Arm Vertical Link
Rear Shock Absorber
Rear Stabilizer Bar
Rear Stabilizer Bar Link
Spring
Toe Link
Upper Arm
Wheel Bearing and Wheel Hub
Wheel Knuckle
Wheel Studs
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204-04A Wheels and Tires
Specifications
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Description and Operation
Safety Precautions - Overview
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Diagnosis and Testing
Wheels and Tires
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General Procedures
Wheel to Hub Runout Minimization
Wheel to Tire Runout Minimization
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Removal and Installation
Wheel and Tire
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Disassembly and Assembly
Wheel and Tire
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204-04B Tire Pressure Monitoring System (TPMS)
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Description and Operation
Tire Pressure Monitoring System (TPMS) - Overview
Tire Pressure Monitoring System (TPMS) - System Operation and Component Description
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Diagnosis and Testing
Tire Pressure Monitoring System (TPMS)
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General Procedures
Tire Pressure Monitoring System (TPMS) Sensor Activation
Tire Pressure Monitoring System (TPMS) Sensor Location Calibration
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Removal and Installation
Tire Pressure Monitoring System (TPMS) Sensor
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05: Driveline
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205-01 Driveshaft
Specifications
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Diagnosis and Testing
Driveshaft
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General Procedures
Driveshaft Angle Measurement
Driveshaft Runout and Balancing
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Removal and Installation
Driveshaft Flexible Coupling
Front Driveshaft
Front Driveshaft Slip Yoke Boot
Rear Driveshaft
Rear Driveshaft Slip Yoke Boot
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Disassembly and Assembly
Driveshaft Alignment Bushing
Driveshaft Center Bearing
Driveshaft Universal Joint
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205-02 Rear Drive Axle|Differential
Specifications
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Description and Operation
Rear Drive Axle and Differential
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Diagnosis and Testing
Rear Drive Axle and Differential
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General Procedures
Differential Draining and Filling
Differential Fluid Level Check
Ring Gear Backlash Adjustment
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Removal and Installation
Axle Assembly
Axle Housing Bushing
Differential Carrier
Differential Housing Cover
Drive Pinion Seal
Rear Halfshaft Seal
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Disassembly and Assembly
Differential Carrier
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205-03 Front Drive Axle|Differential
Specifications
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Description and Operation
Front Drive Axle and Differential
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Diagnosis and Testing
Front Drive Axle
►
General Procedures
Differential Draining and Filling
Differential Fluid Level Check
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Removal and Installation
Axle Assembly
Axle Shaft Seal
Differential Breather Tube
Drive Pinion Seal
Front Axle Disconnect Actuator
Front Halfshaft Speed Sensor
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205-04 Front Drive Halfshafts
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Diagnosis and Testing
Front Drive Halfshafts
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Removal and Installation
Halfshaft
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205-05 Rear Drive Halfshafts
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Diagnosis and Testing
Rear Drive Halfshafts
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Removal and Installation
Rear Halfshaft
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06: Brake System
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206-00 Brake System - General Information
Specifications
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Diagnosis and Testing
Brake System
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General Procedures
Brake Disc Machining
Brake System Draining and Filling
Brake System Pressure Bleeding
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206-03 Front Disc Brake
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Diagnosis and Testing
Front Disc Brake
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Removal and Installation
Brake Caliper
Brake Caliper Anchor Plate
Brake Disc
Brake Disc Shield
Brake Pads
Front Brake Flexible Hose
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206-04 Rear Disc Brake
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Diagnosis and Testing
Rear Disc Brake
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Removal and Installation
Brake Caliper
Brake Caliper Anchor Plate
Brake Disc
Brake Disc Shield
Brake Pads
Rear Brake Flexible Hose
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206-05 Parking Brake and Actuation
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Description and Operation
Parking Brake - Overview
Parking Brake - Component Location
Parking Brake - System Operation and Component Description
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Diagnosis and Testing
Parking Brake - Vehicles With: Electric Brake Booster
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General Procedures
Electronic Parking Brake (EPB) Service Mode Activation and Deactivation
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Removal and Installation
Parking Brake Actuator Motor
Parking Brake Switch
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206-06 Hydraulic Brake Actuation
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Diagnosis and Testing
Hydraulic Brake Actuation
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Removal and Installation
Brake Fluid Reservoir
Brake Pedal and Bracket
Remote Brake Fluid Reservoir
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206-07 Power Brake Actuation
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Description and Operation
Power Brake System - Overview
Power Brake System - System Operation and Component Description
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Diagnosis and Testing
Power Brake System
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206-09 Anti-Lock Brake System (ABS) and Stability Control
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Description and Operation
Anti-Lock Brake System (ABS) and Stability Control - Overview
Anti-Lock Brake System (ABS) and Stability Control - System Operation and Component Description
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Diagnosis and Testing
Anti-Lock Brake System (ABS) and Stability Control
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Removal and Installation
Electric Brake Booster (EBB)
Front Wheel Speed Sensor
Hydraulic Control Unit (HCU)
Rear Wheel Speed Sensor
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11: Steering System
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211-02 Power Steering
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Description and Operation
Power Steering - System Operation and Component Description
Power Steering - Overview
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Diagnosis and Testing
Power Steering
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Removal and Installation
Steering Gear
Steering Gear Boot
Tie Rod
Tie Rod End
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211-04 Steering Column
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Description and Operation
Steering Column - Overview
Steering Column - System Operation and Component Description
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Diagnosis and Testing
Steering Column
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General Procedures
Steering Wheel Cover Repair
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Removal and Installation
Steering Column
Steering Column Telescopic Motor
Steering Column Lower Shaft
Steering Column Opening Seal
Steering Column Upper Shaft
Steering Column Tilt Motor
Steering Wheel
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211-05 Steering Wheel and Column Electrical Components
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Description and Operation
Steering Wheel and Column Electrical Components - Overview
Steering Wheel and Column Electrical Components - System Operation and Component Description
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Diagnosis and Testing
Steering Wheel and Column Electrical Components
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Removal and Installation
Ignition Lock Cylinder Housing
Ignition Switch
Ignition Switch - Vehicles With: Keyless Vehicle System
Steering Column Control Module (SCCM)
Steering Column Control Switch
Steering Column Multifunction Switch LH
Steering Column Multifunction Switch RH
Steering Wheel Multifunction Switch
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3: Powertrain
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03: Engine
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303-00 Engine System - General Information
Specifications
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Description and Operation
Engine - Overview
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Diagnosis and Testing
Engine
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General Procedures
Bearing Inspection
Camshaft Surface Inspection
Connecting Rod Bearing Journal Clearance
Crankshaft Main Bearing Journal Clearance
Cylinder Block Core Plug Replacement
Cylinder Block Distortion
Cylinder Bore Taper
Cylinder Head Distortion
Exhaust Manifold Cleaning and Inspection
Piston Diameter
Piston Inspection
Piston Ring End Gap
Piston Selection
Powertrain|Drivetrain Mount Neutralizing
RTV Sealing Surface Cleaning and Preparation
Spark Plug Inspection
Valve Guide Inner Diameter
Valve Stem Diameter
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303-01A Engine - 2.3L EcoBoost (201kW|273PS)
Specifications
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Description and Operation
Engine - Overview
Engine Component View
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Diagnosis and Testing
Engine
►
General Procedures
Balance Shaft Backlash
Engine Oil Draining and Filling
Valve Clearance Adjustment
►
Removal and Installation
Camshafts
Crankshaft Front Seal
Crankshaft Pulley
Crankshaft Rear Seal
Cylinder Head
Engine Front Cover
Engine Mount LH
Engine Mount RH
Flexplate
Intake Manifold
Oil Cooler
Oil Pan
Oil Pump
Timing Chain
Timing Chain Tensioner
Valve Cover
Valve Tappets
Variable Camshaft Timing (VCT) Unit
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Removal
Engine
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Disassembly
Engine
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Disassembly and Assembly of Subassemblies
Cylinder Head
Piston
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Assembly
Engine
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Installation
Engine
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303-01B Engine - 3.0L EcoBoost
Specifications
►
Description and Operation
Engine - Overview
Engine Component View
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Diagnosis and Testing
Engine
►
General Procedures
Engine Oil Draining and Filling
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Removal and Installation
Camshaft LH
Camshaft RH
Camshaft Roller Follower
Crankshaft Front Seal
Crankshaft Pulley
Crankshaft Rear Seal with Retainer Plate
Cylinder Head LH
Cylinder Head RH
Engine Front Cover
Engine Mount LH
Engine Mount RH
Flexplate
Hydraulic Lash Adjuster
Intake Manifold
Oil Cooler
Oil Pan
Oil Pump
Oil Pump Drive Belt
Timing Chain
Timing Chain Tensioner
Vacuum Pump
Valve Cover LH
Valve Cover RH
Variable Camshaft Timing (VCT) Unit
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Removal
Engine
Engine Block Skirt Stiffener
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Disassembly
Engine
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Disassembly and Assembly of Subassemblies
Cylinder Head
Piston
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Assembly
Engine
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Installation
Engine
Engine Block Skirt Stiffener
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303-01C Engine - 3.3L Duratec-V6
Specifications
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Description and Operation
Engine - Overview
Engine Component View
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Diagnosis and Testing
Engine
►
General Procedures
Engine Oil Draining and Filling
Valve Clearance Adjustment
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Removal and Installation
Camshafts
Crankshaft Front Seal
Crankshaft Pulley
Crankshaft Rear Seal
Cylinder Head LH
Cylinder Head RH
Engine Front Cover
Engine Mount LH
Engine Mount RH
Exhaust Manifold LH
Exhaust Manifold RH
Flexplate
Front Cover to Coolant Pipe Seal
Lower Intake Manifold
Oil Cooler
Oil Pan
Oil Pump
Timing Chain
Timing Chain Tensioner
Upper Intake Manifold
Valve Cover LH
Valve Cover RH
Valve Tappets
Variable Camshaft Timing (VCT) Unit
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Removal
Engine
►
Disassembly
Engine
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Disassembly and Assembly of Subassemblies
Cylinder Head
Piston
►
Assembly
Engine
►
Installation
Engine
►
303-01D Engine - 3.3L Duratec-V6 – Hybrid (BP)
Specifications
►
Description and Operation
Engine - Overview
Engine Component View
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Diagnosis and Testing
Engine
►
General Procedures
Engine Oil Draining and Filling
Valve Clearance Adjustment
►
Removal and Installation
Camshafts
Crankshaft Front Seal
Crankshaft Pulley
Crankshaft Rear Seal
Cylinder Head LH
Cylinder Head RH
Engine Front Cover
Engine Mount LH
Engine Mount RH
Exhaust Manifold LH
Exhaust Manifold RH
Front Cover to Coolant Pipe Seal
Flywheel
Lower Intake Manifold
Oil Cooler
Oil Pan
Oil Pump
Timing Chain
Timing Chain Tensioner
Upper Intake Manifold
Valve Cover LH
Valve Cover RH
Valve Tappets
Variable Camshaft Timing (VCT) Unit
►
Removal
Engine
►
Disassembly
Engine
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Disassembly and Assembly of Subassemblies
Cylinder Head
Piston
►
Assembly
Engine
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Installation
Engine
►
303-01E Electric Motor
►
Description and Operation
Electric Motor
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Removal and Installation
Hybrid Drive Unit
Input Shaft Seal
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303-03A Engine Cooling - 2.3L EcoBoost (201kW|273PS)
Specifications
►
Description and Operation
Engine Cooling - Component Location
Engine Cooling - System Operation and Component Description
►
Diagnosis and Testing
Engine Cooling
►
General Procedures
Engine Cooling System Draining, Vacuum Filling and Bleeding
Engine Cooling System Flushing
►
Removal and Installation
Block Heater
Coolant Outlet Connector
Coolant Pump
Cooling Fan Motor and Shroud
Cooling Module
Degas Bottle
Radiator
Thermostat
Transmission Fluid Heater Coolant Control Valve
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303-03B Engine Cooling - 3.0L EcoBoost
Specifications
►
Description and Operation
Engine Cooling - Component Location
Engine Cooling - System Operation and Component Description
►
Diagnosis and Testing
Engine Cooling
►
General Procedures
Engine Cooling System Draining, Vacuum Filling and Bleeding
Engine Cooling System Flushing
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Removal and Installation
Block Heater
Coolant Outlet Connector
Coolant Pump
Cooling Fan Motor and Shroud
Cooling Module
Cylinder Head to Coolant Outlet Connector Hose Assembly
Degas Bottle
Radiator
Thermostat
Transmission Fluid Heater Coolant Control Valve
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303-03C Engine Cooling - 3.3L Duratec-V6
Specifications
►
Description and Operation
Engine Cooling - Component Location
Engine Cooling - System Operation and Component Description
►
Diagnosis and Testing
Engine Cooling
►
General Procedures
Engine Cooling System Draining, Vacuum Filling and Bleeding
Engine Cooling System Flushing
►
Removal and Installation
Block Heater
Coolant Pump
Cooling Fan Motor and Shroud
Cooling Module
Degas Bottle
Radiator
Thermostat
Thermostat Housing
Transmission Fluid Heater Coolant Control Valve
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303-03D Engine Cooling - 3.3L Duratec-V6 – Hybrid (BP)
Specifications
►
Description and Operation
Engine Cooling - Component Location
Engine Cooling - System Operation and Component Description
►
Diagnosis and Testing
Engine Cooling
►
General Procedures
Engine Cooling System Draining, Vacuum Filling and Bleeding
Engine Cooling System Flushing
►
Removal and Installation
Block Heater
Coolant Pump
Cooling Fan Motor and Shroud
Cooling Module
Degas Bottle
Radiator
Thermostat
Thermostat Housing
Transmission Fluid Heater Coolant Control Valve
►
303-03E Electric Powertrain Cooling - 3.3L Duratec-V6 – Hybrid (BP)
Specifications
►
Description and Operation
Electric Powertrain Cooling - Component Location
Electric Powertrain Cooling - Overview
►
Diagnosis and Testing
Electric Powertrain Cooling
►
General Procedures
Cooling System Filling and Bleeding
►
Removal and Installation
Coolant Expansion Tank
Electric Motor Electronics Coolant Pump
Electric Motor Electronics Radiator
High Voltage Battery Coolant Diverter Valve
High Voltage Battery Coolant Pump
High Voltage Battery Radiator
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303-04A Fuel Charging and Controls - 2.3L EcoBoost (201kW|273PS)
►
Description and Operation
Fuel Charging and Controls - Component Location
Fuel Charging and Controls - System Operation and Component Description
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Diagnosis and Testing
Fuel Charging and Controls
►
Removal and Installation
Fuel Injectors
Fuel Pump Driver Module (FPDM)
Fuel Rail
High-Pressure Fuel Pump
High-Pressure Fuel Pump Drive Unit
Throttle Body
►
303-04B Fuel Charging and Controls - 3.0L EcoBoost
►
Description and Operation
Fuel Charging and Controls - Component Location
Fuel Charging and Controls - System Operation and Component Description
►
Diagnosis and Testing
Fuel Charging and Controls
►
Removal and Installation
Direct Injection Fuel Rail LH
Direct Injection Fuel Rail RH
Fuel Injectors
Fuel Pump Driver Module (FPDM)
High-Pressure Fuel Pump
High-Pressure Fuel Pump Drive Unit
Throttle Body
►
303-04C Fuel Charging and Controls - 3.3L Duratec-V6|3.3L Duratec-V6 – Hybrid (BP)
►
Description and Operation
Fuel Charging and Controls - Component Location
Fuel Charging and Controls - System Operation and Component Description
►
Diagnosis and Testing
Fuel Charging and Controls
►
Removal and Installation
Direct Injection Fuel Rail LH
Direct Injection Fuel Rail RH
Fuel Injectors
Fuel Pump Driver Module (FPDM)
High-Pressure Fuel Pump
High-Pressure Fuel Pump Drive Unit
Port Injection Fuel Rail
Throttle Body
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303-04D Fuel Charging and Controls - Turbocharger - 2.3L EcoBoost (201kW|273PS)
►
Description and Operation
Turbocharger - Component Location
Turbocharger - System Operation and Component Description
►
Diagnosis and Testing
Turbocharger
►
Removal and Installation
Turbocharger
Turbocharger Coolant Return Tube
Turbocharger Coolant Supply Tube
Turbocharger Oil Return Tube
Turbocharger Oil Supply Tube
►
303-04E Fuel Charging and Controls - Turbocharger - 3.0L EcoBoost
►
Description and Operation
Turbocharger - Component Location
Turbocharger - System Operation and Component Description
►
Diagnosis and Testing
Turbocharger
►
Removal and Installation
Turbocharger LH
Turbocharger RH
Turbocharger Coolant Return Tube LH
Turbocharger Coolant Return Tube RH
Turbocharger Coolant Supply Tube LH
Turbocharger Coolant Supply Tube RH
Turbocharger Oil Return Tube LH
Turbocharger Oil Return Tube RH
Turbocharger Oil Supply Tube LH
Turbocharger Oil Supply Tube RH
Wastegate Control Valve Solenoid
Wastegate Vacuum Sensor
►
303-05A Accessory Drive - 2.3L EcoBoost (201kW|273PS)
►
Description and Operation
Accessory Drive - Component Location
►
Diagnosis and Testing
Accessory Drive
►
Removal and Installation
Accessory Drive Belt
Accessory Drive Belt Idler Pulley
Accessory Drive Belt Tensioner
Air Conditioning (A|C) Compressor Belt
►
303-05B Accessory Drive - 3.0L EcoBoost
►
Description and Operation
Accessory Drive - Component Location
►
Diagnosis and Testing
Accessory Drive
►
Removal and Installation
Accessory Drive Belt
Accessory Drive Belt Tensioner
Accessory Drive Belt Idler Pulley
►
303-05C Accessory Drive - 3.3L Duratec-V6
►
Description and Operation
Accessory Drive - Component Location
►
Diagnosis and Testing
Accessory Drive
►
Removal and Installation
Accessory Drive Belt
Accessory Drive Belt Tensioner
Air Conditioning (A|C) Compressor Belt
►
303-05D Accessory Drive - 3.3L Duratec-V6 – Hybrid (BP)
►
Description and Operation
Accessory Drive - Component Location
►
Diagnosis and Testing
Accessory Drive
►
Removal and Installation
Accessory Drive Belt
Accessory Drive Belt Idler Pulley
Accessory Drive Belt Tensioner
►
303-06A Starting System - 2.3L EcoBoost (201kW|273PS)
Specifications
►
Description and Operation
Starting System - Overview
Starting System - System Operation and Component Description
►
Diagnosis and Testing
Starting System - 2.3L EcoBoost (201kW|273PS)
►
General Procedures
Starter Motor Drive Gear and Flywheel Ring Gear Inspection
►
Removal and Installation
Starter Motor
►
303-06B Starting System - 3.0L EcoBoost
Specifications
►
Description and Operation
Starting System - Overview
Starting System - System Operation and Component Description
►
Diagnosis and Testing
Starting System - 3.0L EcoBoost
►
General Procedures
Starter Motor Drive Gear and Flywheel Ring Gear Inspection
►
Removal and Installation
Starter Motor
►
303-06C Starting System - 3.3L Duratec-V6
Specifications
►
Description and Operation
Starting System - Overview
Starting System - System Operation and Component Description
►
Diagnosis and Testing
Starting System - 3.3L Duratec-V6
►
General Procedures
Starter Motor Drive Gear and Flywheel Ring Gear Inspection
►
Removal and Installation
Starter Motor
►
303-06D Starting System - 3.3L Duratec-V6 – Hybrid (BP)
Specifications
►
Description and Operation
Starting System - Overview
Starting System - System Operation and Component Description
Starting System - Component Location
►
Diagnosis and Testing
Starting System - 3.3L Duratec-V6 – Hybrid (BP)
►
General Procedures
Starter Motor Drive Gear and Flywheel Ring Gear Inspection
►
Removal and Installation
Starter Motor
►
303-07A Engine Ignition - 2.3L EcoBoost (201kW|273PS)
Specifications
►
Description and Operation
Engine Ignition - Component Location
Engine Ignition - System Operation and Component Description
►
Diagnosis and Testing
Engine Ignition
►
Removal and Installation
Ignition Coil-On-Plug
Spark Plugs
►
303-07B Engine Ignition - 3.0L EcoBoost
Specifications
►
Description and Operation
Engine Ignition - Component Location
Engine Ignition - System Operation and Component Description
►
Diagnosis and Testing
Engine Ignition
►
Removal and Installation
Ignition Coil-On-Plug
Spark Plugs
►
303-07C Engine Ignition - 3.3L Duratec-V6
Specifications
►
Description and Operation
Engine Ignition - Component Location
Engine Ignition - System Operation and Component Description
►
Diagnosis and Testing
Engine Ignition
►
Removal and Installation
Ignition Coil-On-Plug
Spark Plugs
►
303-07D Engine Ignition - 3.3L Duratec-V6 – Hybrid (BP)
Specifications
►
Description and Operation
Engine Ignition - Component Location
Engine Ignition - System Operation and Component Description
►
Diagnosis and Testing
Engine Ignition
►
Removal and Installation
Ignition Coil-On-Plug
Spark Plugs
►
303-08A Engine Emission Control - 2.3L EcoBoost (201kW|273PS)
►
Description and Operation
Engine Emission Control - System Operation and Component Description
Engine Emission Control - Component Location
►
Diagnosis and Testing
Engine Emission Control
►
Removal and Installation
Exhaust Gas Recirculation (EGR) Valve
Exhaust Gas Recirculation (EGR) Back Pressure Sensor
Exhaust Gas Recirculation (EGR) Coolant Outlet Temperature Sensor
Exhaust Gas Recirculation (EGR) Cooler
Exhaust Gas Recirculation (EGR) Outlet Tube
Crankcase Ventilation Tube
Crankcase Vent Oil Separator
Differential Pressure Feedback Exhaust Gas Recirculation (EGR) Sensor
Exhaust Gas Recirculation (EGR) Inlet Tube
►
303-08B Engine Emission Control - 3.0L EcoBoost
►
Description and Operation
Engine Emission Control - Component Location
Engine Emission Control - System Operation and Component Description
►
Diagnosis and Testing
Engine Emission Control
►
Removal and Installation
Positive Crankcase Ventilation (PCV) Valve
►
303-08C Engine Emission Control - 3.3L Duratec-V6
►
Description and Operation
Engine Emission Control - Component Location
Engine Emission Control - System Operation and Component Description
►
Diagnosis and Testing
Engine Emission Control
►
Removal and Installation
Differential Pressure Feedback Exhaust Gas Recirculation (EGR) Sensor
Exhaust Gas Recirculation (EGR) Inlet Tube
Exhaust Gas Recirculation (EGR) Outlet Tube
Exhaust Gas Recirculation (EGR) Valve
Positive Crankcase Ventilation (PCV) Valve
►
303-08D Engine Emission Control - 3.3L Duratec-V6 – Hybrid (BP)
►
Description and Operation
Engine Emission Control - Component Location
Engine Emission Control - System Operation and Component Description
►
Diagnosis and Testing
Engine Emission Control
►
Removal and Installation
Differential Pressure Feedback Exhaust Gas Recirculation (EGR) Sensor
Exhaust Gas Recirculation (EGR) Inlet Tube
Exhaust Gas Recirculation (EGR) Outlet Tube
Exhaust Gas Recirculation (EGR) Valve
Positive Crankcase Ventilation (PCV) Valve
►
303-12A Intake Air Distribution and Filtering - 2.3L EcoBoost (201kW|273PS)
►
Description and Operation
Intake Air Distribution and Filtering - Overview
Intake Air Distribution and Filtering - Component Location
►
Diagnosis and Testing
Intake Air Distribution and Filtering
►
General Procedures
Charge Air Cooler (CAC) Cleaning
►
Removal and Installation
Air Cleaner
Air Cleaner Outlet Pipe
Charge Air Cooler (CAC)
Charge Air Cooler (CAC) Intake Pipe
Charge Air Cooler (CAC) Outlet Pipe
Air Cleaner Intake Pipe
►
303-12B Intake Air Distribution and Filtering - 3.0L EcoBoost
►
Description and Operation
Intake Air Distribution and Filtering - Overview
Intake Air Distribution and Filtering - Component Location
►
Diagnosis and Testing
Intake Air Distribution and Filtering
►
General Procedures
Charge Air Cooler (CAC) Cleaning
►
Removal and Installation
Air Cleaner
Air Cleaner Outlet Pipe LH
Air Cleaner Outlet Pipe RH
Charge Air Cooler (CAC)
Charge Air Cooler (CAC) Outlet Pipe
Charge Air Cooler (CAC) Intake Pipe
Air Cleaner Intake Pipe
►
303-12C Intake Air Distribution and Filtering - 3.3L Duratec-V6
►
Description and Operation
Intake Air Distribution and Filtering - Overview
Intake Air Distribution and Filtering - Component Location
►
Diagnosis and Testing
Intake Air Distribution and Filtering
►
Removal and Installation
Air Cleaner
Air Cleaner Outlet Pipe
Air Cleaner Intake Pipe
►
303-12D Intake Air Distribution and Filtering - 3.3L Duratec-V6 – Hybrid (BP)
►
Description and Operation
Intake Air Distribution and Filtering - Overview
Intake Air Distribution and Filtering - Component Location
►
Diagnosis and Testing
Intake Air Distribution and Filtering
►
Removal and Installation
Air Cleaner
Air Cleaner Intake Pipe
Air Cleaner Outlet Pipe
►
303-13A Evaporative Emissions - 2.3L EcoBoost (201kW|273PS)
►
Description and Operation
Evaporative Emissions - Overview
Evaporative Emissions - System Operation and Component Description
►
Diagnosis and Testing
Evaporative Emissions
►
General Procedures
Evaporative Emission System Leak Test
►
Removal and Installation
Evaporative Emission Canister
Evaporative Emission Canister Purge Valve
Evaporative Emission Canister Ventilation Filter
Evaporative Emission Canister Vent Solenoid
Fuel Tank Pressure Sensor and Tube
Fuel Vapor Vent Valve
►
303-13B Evaporative Emissions - 3.0L EcoBoost
►
Description and Operation
Evaporative Emissions - Overview
Evaporative Emissions - System Operation and Component Description
►
Diagnosis and Testing
Evaporative Emissions
►
General Procedures
Evaporative Emission System Leak Test
►
Removal and Installation
Evaporative Emission Canister
Evaporative Emission Canister Purge Valve
Evaporative Emission Canister Ventilation Filter
Evaporative Emission Canister Vent Solenoid
Fuel Tank Pressure Sensor and Tube
Fuel Vapor Vent Valve
►
303-13C Evaporative Emissions - 3.3L Duratec-V6
►
Description and Operation
Evaporative Emissions - Overview
Evaporative Emissions - System Operation and Component Description
►
Diagnosis and Testing
Evaporative Emissions
►
General Procedures
Evaporative Emission System Leak Test
►
Removal and Installation
Evaporative Emission Canister
Evaporative Emission Canister Purge Valve
Evaporative Emission Canister Ventilation Filter
Evaporative Emission Canister Vent Solenoid
Fuel Tank Pressure Sensor and Tube
Fuel Vapor Vent Valve
►
303-13D Evaporative Emissions - 3.3L Duratec-V6 – Hybrid (BP)
►
Description and Operation
Evaporative Emissions - Overview
Evaporative Emissions - System Operation and Component Description
►
Diagnosis and Testing
Evaporative Emissions
►
General Procedures
Evaporative Emission System Leak Test
►
Removal and Installation
Evaporative Emission Canister
Evaporative Emission Canister Purge Valve
Evaporative Emission System Leak Detection Pump
Fuel Tank Pressure Sensor and Tube
Fuel Vapor Vent Valve
►
303-14A Electronic Engine Controls - 2.3L EcoBoost (201kW|273PS)
►
Description and Operation
Electronic Engine Controls - Component Location
Electronic Engine Controls - Overview
Electronic Engine Controls - System Operation and Component Description
►
Diagnosis and Testing
Electronic Engine Controls
►
Removal and Installation
Camshaft Position (CMP) Sensor
Catalyst Monitor Sensor
Crankshaft Position (CKP) Sensor
Cylinder Head Temperature 2 (CHT2) Sensor
Engine Coolant Temperature (ECT) Sensor
Engine Oil Pressure (EOP) Sensor
Fuel Rail Pressure (FRP) Sensor
Heated Oxygen Sensor (HO2S)
Intake Air Temperature (IAT) Sensor
Knock Sensor (KS)
Manifold Absolute Pressure and Temperature (MAPT) Sensor
Oil Pressure Control Solenoid
Powertrain Control Module (PCM)
Boost Pressure Sensor
Turbocharger Bypass Valve
Variable Camshaft Timing (VCT) Oil Control Solenoid
►
303-14B Electronic Engine Controls - 3.0L EcoBoost
►
Description and Operation
Electronic Engine Controls - Component Location
Electronic Engine Controls - Overview
Electronic Engine Controls - System Operation and Component Description
►
Diagnosis and Testing
Electronic Engine Controls
►
Removal and Installation
Camshaft Position (CMP) Sensor
Catalyst Monitor Sensor
Crankshaft Position (CKP) Sensor
Cylinder Head Temperature 2 (CHT2) Sensor
Engine Coolant Temperature (ECT) Sensor
Engine Oil Pressure (EOP) Sensor
Fuel Rail Pressure and Temperature Sensor
Heated Oxygen Sensor (HO2S)
Intake Air Temperature (IAT) Sensor
Knock Sensor (KS)
Manifold Absolute Pressure and Temperature (MAPT) Sensor
Oil Pressure Control Solenoid
Powertrain Control Module (PCM)
Turbocharger Boost Pressure (TCBP) and Charger Air Cooler Temperature (CACT) Sensor
Turbocharger Bypass Valve
Variable Camshaft Timing (VCT) Oil Control Solenoid
►
303-14C Electronic Engine Controls - 3.3L Duratec-V6|3.3L Duratec-V6 – Hybrid (BP)
►
Description and Operation
Electronic Engine Controls - Component Location
Electronic Engine Controls - Overview
Electronic Engine Controls - System Operation and Component Description
►
Diagnosis and Testing
Electronic Engine Controls
►
Removal and Installation
Camshaft Position (CMP) Sensor
Catalyst Monitor Sensor
Crankshaft Position (CKP) Sensor
Cylinder Head Temperature (CHT) Sensor
Engine Oil Pressure (EOP) Sensor
Fuel Rail Pressure (FRP) Sensor
Fuel Rail Pressure and Temperature Sensor
Heated Oxygen Sensor (HO2S)
Knock Sensor (KS)
Manifold Absolute Pressure and Temperature (MAPT) Sensor
Oil Pressure Control Solenoid
Powertrain Control Module (PCM)
Variable Camshaft Timing (VCT) Oil Control Solenoid
►
303-14D Electric Powertrain Control - 3.3L Duratec-V6 – Hybrid (BP)
►
Description and Operation
Electric Powertrain Control - Component Location
Electric Powertrain Control - Overview
Electric Powertrain Control - System Operation and Component Description
►
Diagnosis and Testing
Electric Powertrain Control
►
Removal and Installation
High Voltage Battery Coolant Temperature Sensor
Inverter System Controller [SOBDMC]
►
07: Automatic Transmission, Transfer Case and Power Transfer Unit
►
307-01A Automatic Transmission, Transfer Case and Power Transfer Unit - 10-Speed Automatic Transmission – 10R60
Specifications
►
Description and Operation
Transmission Description - Overview
Transmission Description
Transmission Description - System Operation and Component Description
A Clutch
B Clutch
C Clutch
D Clutch
E Clutch
F Clutch
Low One-Way Clutch Assembly
Main Control Valve Body
Pump Assembly
Planetary Assembly
Transmission Fluid Auxiliary Pump
Torque Converter
►
Diagnosis and Testing
Diagnostic Strategy
Preliminary Inspection
Road Testing Vehicle
Leakage Inspection
Parameter Identification (PID) Chart
Diagnostic Trouble Code (DTC) Charts and Pinpoint Tests - 2.3L EcoBoost (201kW|273PS)
Diagnostic Trouble Code (DTC) Charts and Pinpoint Tests - 3.0L EcoBoost
Diagnostic Trouble Code (DTC) Charts and Pinpoint Tests - 3.3L Duratec-V6
Diagnosis By Symptom
Special Testing Procedures
A Clutch
B Clutch
C Clutch
D Clutch
E Clutch
F Clutch
Low One-Way Clutch Assembly
Torque Converter Clutch (TCC)
►
General Procedures
Adaptive Learning Drive Cycle
Transmission Fluid Drain and Refill
Transmission Fluid Exchange
Transmission Fluid Level Check
Transmission Line Pressure Test
Transmission Strategy Download
►
Removal and Installation
Intermediate Speed Sensor A (ISSA)
Intermediate Speed Sensor B (ISSB)
Main Control Valve Body
Output Shaft Seal
Output Shaft Speed (OSS) Sensor
Park Lock Pawl Solenoid
Selector Shaft Seal
Shift Solenoids (SS)
Transmission - 2.3L EcoBoost (201kW|273PS)
Transmission - 3.0L EcoBoost
Transmission - 3.3L Duratec-V6
Transmission Fluid Auxiliary Pump
Transmission Fluid Pan, Gasket and Filter
Transmission Fluid Pump
Transmission Fluid Pump Idler Gear
Transmission Fluid Temperature (TFT) Sensor
Transmission Internal Wiring Harness
Transmission Range (TR) Sensor
Transmission Support Insulator
Turbine Shaft Speed (TSS) Sensor
►
Removal
Transmission
►
Overhaul
Main Control Valve Body
Transmission
►
Disassembly
Transmission Case
►
Assembly
Transmission Case
►
Installation
Transmission
►
307-01B Automatic Transmission, Transfer Case and Power Transfer Unit - 10-Speed Automatic Transmission – 10R80
Specifications
►
Description and Operation
Transmission Description - Overview
Transmission Description
Transmission Description - System Operation and Component Description
A Clutch
B Clutch
C Clutch
D Clutch
E Clutch
F Clutch
Low One-Way Clutch Assembly
Main Control Valve Body
Pump Assembly
Torque Converter
Planetary Assembly
►
Diagnosis and Testing
Diagnostic Strategy
Preliminary Inspection
Road Testing Vehicle
Leakage Inspection
Parameter Identification (PID) Chart
Diagnostic Trouble Code (DTC) Charts and Pinpoint Tests - 3.0L EcoBoost
Diagnostic Trouble Code (DTC) Charts and Pinpoint Tests - 3.3L Duratec-V6
Diagnosis By Symptom
Special Testing Procedures
A Clutch
B Clutch
C Clutch
D Clutch
E Clutch
F Clutch
Low One-Way Clutch Assembly
Torque Converter Clutch (TCC)
►
General Procedures
Adaptive Learning Drive Cycle
Transmission Fluid Drain and Refill
Transmission Fluid Exchange
Transmission Fluid Level Check
Transmission Strategy Download
►
Removal and Installation
Intermediate Speed Sensor A (ISSA)
Intermediate Speed Sensor B (ISSB)
Main Control Valve Body
Output Shaft Seal
Output Shaft Speed (OSS) Sensor
Park Lock Pawl Solenoid
Selector Shaft Seal
Shift Solenoids (SS)
Transmission - 3.0L EcoBoost
Transmission - 3.3L Duratec-V6
Transmission Fluid Pan, Gasket and Filter
Transmission Fluid Pump
Transmission Fluid Pump Idler Gear
Transmission Fluid Temperature (TFT) Sensor
Transmission Internal Wiring Harness
Transmission Range (TR) Sensor
Transmission Support Insulator
Turbine Shaft Speed (TSS) Sensor
►
Removal
Transmission
►
Overhaul
Main Control Valve Body
Transmission
►
Disassembly
Transmission Case
►
Assembly
Transmission Case
►
Installation
Transmission
►
307-01C Automatic Transmission, Transfer Case and Power Transfer Unit - 10-Speed Automatic Transmission – 10R80 MHT
Specifications
►
Description and Operation
Transmission Description - Overview
Transmission Description
Transmission Description - System Operation and Component Description
Hybrid Drive Unit
A Clutch
B Clutch
C Clutch
D Clutch
E Clutch
F Clutch
Low One-Way Clutch Assembly
Main Control Valve Body - Vehicles With: Column Shift
Main Control Valve Body
Pump Assembly
Planetary Assembly
Transmission Fluid Auxiliary Pump
►
Diagnosis and Testing
Diagnostic Strategy
Preliminary Inspection
Road Testing Vehicle
Leakage Inspection
Parameter Identification (PID) Chart
Diagnostic Trouble Code (DTC) Charts and Pinpoint Tests - 3.3L Duratec-V6 – Hybrid (BP)
Diagnosis By Symptom
Special Testing Procedures
A Clutch
B Clutch
C Clutch
D Clutch
E Clutch
F Clutch
Low One-Way Clutch Assembly
Torque Converter Clutch (TCC)
Engine Disconnect Clutch
►
General Procedures
Adaptive Learning Drive Cycle
Transmission Fluid Drain and Refill
Transmission Fluid Exchange
Transmission Fluid Level Check
Transmission Strategy Download
►
Removal and Installation
Engine Disconnect Clutch Pressure Sensor
Intermediate Speed Sensor A (ISSA)
Intermediate Speed Sensor B (ISSB)
Main Control Valve Body
Main Control Valve Body - Vehicles With: Column Shift
Output Shaft Seal
Output Shaft Speed (OSS) Sensor
Park Lock Pawl Solenoid
Selector Shaft Seal
Shift Solenoids (SS)
Transmission - 3.3L Duratec-V6 – Hybrid (BP)
Transmission Fluid Auxiliary Pump
Transmission Fluid Pan, Gasket and Filter
Transmission Fluid Pump
Transmission Fluid Pump Idler Gear
Transmission Fluid Temperature (TFT) Sensor
Transmission Internal Wiring Harness
Transmission Range (TR) Sensor
Transmission Support Insulator
Turbine Shaft Speed (TSS) Sensor
►
Removal
Transmission
►
Overhaul
Transmission
Main Control Valve Body
Main Control Valve Body - Vehicles With: Column Shift
►
Disassembly
Transmission Case
►
Assembly
Transmission Case
►
Installation
Transmission
►
307-02A Transmission Cooling - 10-Speed Automatic Transmission – 10R60
►
Description and Operation
Transmission Cooling - Overview
Transmission Cooling - Component Location
►
Diagnosis and Testing
Transmission Cooling
►
General Procedures
Transmission Fluid Cooler - Backflushing and Cleaning
►
Removal and Installation
Transmission Fluid Cooler
►
307-02B Transmission Cooling - 10-Speed Automatic Transmission – 10R80
►
Description and Operation
Transmission Cooling - Overview
Transmission Cooling - Component Location
►
Diagnosis and Testing
Transmission Cooling
►
General Procedures
Transmission Fluid Cooler - Backflushing and Cleaning
►
Removal and Installation
Cooler Bypass Valve
Transmission Fluid Auxiliary Cooler
Transmission Fluid Cooler
Transmission Fluid Cooler Tubes
►
307-02C Transmission Cooling - 10-Speed Automatic Transmission – 10R80 MHT
►
Description and Operation
Transmission Cooling - Overview
Transmission Cooling - Component Location
►
Diagnosis and Testing
Transmission Cooling
►
General Procedures
Transmission Fluid Cooler - Backflushing and Cleaning - Police
Transmission Fluid Cooler - Backflushing and Cleaning
►
Removal and Installation
Transmission Fluid Cooler
Cooler Bypass Valve
Transmission Fluid Auxiliary Cooler
Transmission Fluid Cooler Tubes
Transmission Fluid Cooler Tubes - Police
►
307-05A Automatic Transmission External Controls - 10-Speed Automatic Transmission – 10R60
►
Description and Operation
External Controls - Overview
External Controls - Component Location
External Controls - System Operation and Component Description
►
Diagnosis and Testing
External Controls
►
General Procedures
Stay in Neutral
Transmission Park by Wire Manual Release
►
Removal and Installation
Downshift Paddle Switch
Gear Shift Module (GSM)
Transmission Park Manual Release Cable
Upshift Paddle Switch
►
307-05B Automatic Transmission External Controls - 10-Speed Automatic Transmission – 10R80
►
Description and Operation
External Controls - Overview
External Controls - Component Location
External Controls - System Operation and Component Description
►
Diagnosis and Testing
External Controls
►
General Procedures
Brake Shift Interlock Actuator Manual Override
Selector Lever Cable Adjustment
►
Removal and Installation
Brake Shift Interlock Actuator
Selector Lever Assembly
Selector Lever Cable
Selector Lever Mechanism
►
307-05C Automatic Transmission External Controls - 10-Speed Automatic Transmission – 10R80 MHT
►
Description and Operation
External Controls - Vehicles With: Rotary Gear Shift Knob - Overview
External Controls - Vehicles With: Rotary Gear Shift Knob - Component Location
External Controls - Vehicles With: Rotary Gear Shift Knob - System Operation and Component Description
External Controls - Vehicles With: Column Shift - Overview
External Controls - Vehicles With: Column Shift - Component Location
External Controls - Vehicles With: Column Shift - System Operation and Component Description
►
Diagnosis and Testing
External Controls - Vehicles With: Rotary Gear Shift Knob
External Controls - Vehicles With: Column Shift
►
General Procedures
Selector Lever Cable Adjustment
Brake Shift Interlock Actuator Manual Override
Stay in Neutral
Transmission Park by Wire Manual Release
►
Removal and Installation
Brake Shift Interlock Actuator
Downshift Paddle Switch
Gear Shift Module (GSM)
Selector Lever Assembly
Selector Lever Cable
Selector Lever Mechanism
Transmission Park Manual Release Cable
Upshift Paddle Switch
►
08: Manual Transmission, Clutch, Transfer Case and Power Transfer Unit
►
308-07A Four-Wheel Drive Systems
►
Description and Operation
Four-Wheel Drive Systems - Overview
Four-Wheel Drive Systems - System Operation and Component Description
►
Diagnosis and Testing
Four-Wheel Drive Systems
►
General Procedures
Transfer Case Clutch Learn
►
Removal and Installation
All-Wheel Drive (AWD) Module
All Terrain Control Module (ATCM)
Transfer Case Clutch Actuator
►
308-07B Transfer Case
Specifications
►
Description and Operation
Transfer Case - Overview
►
Diagnosis and Testing
Transfer Case
►
General Procedures
Transfer Case Fluid Level Check
Transfer Case Draining and Filling
►
Removal and Installation
Transfer Case Front Output Shaft Seal
Transfer Case Input Shaft Seal
Transfer Case Rear Seal
►
Removal
Transfer Case
►
Installation
Transfer Case
►
09: Exhaust System
►
309-00A Exhaust System - 2.3L EcoBoost (201kW|273PS)
►
Description and Operation
Exhaust System - Component Location
Exhaust System - Overview
►
Diagnosis and Testing
Exhaust System
►
Removal and Installation
Catalytic Converter
Exhaust Flexible Pipe
Muffler and Tailpipe
Muffler Inlet Pipe
►
309-00B Exhaust System - 3.0L EcoBoost
►
Description and Operation
Exhaust System - Overview
Exhaust System - Component Location
►
Diagnosis and Testing
Exhaust System
►
Removal and Installation
Catalytic Converter LH
Catalytic Converter RH
Exhaust Flexible Pipe
Muffler and Tailpipe
►
309-00C Exhaust System - 3.3L Duratec-V6
►
Description and Operation
Exhaust System
Exhaust System - Component Location
►
Diagnosis and Testing
Exhaust System
►
Removal and Installation
Catalytic Converter LH
Catalytic Converter RH
Muffler and Tailpipe
Exhaust Flexible Pipe
►
309-00D Exhaust System - 3.3L Duratec-V6 – Hybrid (BP)
►
Description and Operation
Exhaust System
Exhaust System - Component Location
►
Diagnosis and Testing
Exhaust System
►
Removal and Installation
Catalytic Converter LH
Catalytic Converter RH
Exhaust Flexible Pipe
Muffler and Tailpipe
►
10: Fuel System - General Information
►
310-00A Fuel System - General Information - 2.3L EcoBoost (201kW|273PS)
Specifications
►
Description and Operation
Fuel System - Overview
►
Diagnosis and Testing
Fuel System - 2.3L EcoBoost (201kW|273PS)
►
General Procedures
Fuel System Pressure Check
Fuel System Pressure Release
Fuel Tank Draining
Quick Release Coupling
►
310-00B Fuel System - General Information - 3.0L EcoBoost
Specifications
►
Description and Operation
Fuel System - Overview
►
Diagnosis and Testing
Fuel System - 3.0L EcoBoost
►
General Procedures
Fuel System Pressure Check
Fuel System Pressure Release
Fuel Tank Draining
Spring Lock Couplings
Quick Release Coupling
►
310-00C Fuel System - General Information - 3.3L Duratec-V6
Specifications
►
Description and Operation
Fuel System - Overview
►
Diagnosis and Testing
Fuel System - 3.3L Duratec-V6
►
General Procedures
Fuel System Pressure Check
Fuel Tank Draining
Fuel System Pressure Release
Quick Release Coupling
►
310-00D Fuel System - General Information - 3.3L Duratec-V6 – Hybrid (BP)
Specifications
►
Description and Operation
Fuel System - Overview
►
Diagnosis and Testing
Fuel System - 3.3L Duratec-V6 – Hybrid (BP)
►
General Procedures
Fuel System Pressure Check
Fuel System Pressure Release
Fuel Tank Draining
Quick Release Coupling
►
310-01A Fuel Tank and Lines - 2.3L EcoBoost (201kW|273PS)
►
Diagnosis and Testing
Fuel Tank and Lines
►
Removal and Installation
Fuel Level Sensor
Fuel Lines
Fuel Pump and Sender Unit
Fuel Tank
Fuel Tank Filler Pipe
►
310-01B Fuel Tank and Lines - 3.0L EcoBoost
►
Diagnosis and Testing
Fuel Tank and Lines
►
Removal and Installation
Fuel Level Sensor
Fuel Lines
Fuel Pump and Sender Unit
Fuel Tank Filler Pipe
Fuel Tank
►
310-01C Fuel Tank and Lines - 3.3L Duratec-V6
►
Diagnosis and Testing
Fuel Tank and Lines
►
Removal and Installation
Fuel Level Sensor
Fuel Lines
Fuel Pump and Sender Unit
Fuel Tank Filler Pipe
Fuel Tank
►
310-01D Fuel Tank and Lines - 3.3L Duratec-V6 – Hybrid (BP)
►
Diagnosis and Testing
Fuel Tank and Lines
►
Removal and Installation
Fuel Level Sensor
Fuel Lines
Fuel Pump and Sender Unit
Fuel Tank
Fuel Tank Filler Pipe
►
310-02 Acceleration Control
►
Description and Operation
Acceleration Control - Overview
►
Diagnosis and Testing
Acceleration Control
►
Removal and Installation
Accelerator Pedal
►
4: Electrical
►
12: Climate Control System
►
412-00 Climate Control System - General Information
Specifications
►
Description and Operation
Climate Control System - Component Location
Climate Control System - Overview
Climate Control System - System Operation and Component Description
►
Diagnosis and Testing
Climate Control System
►
General Procedures
Air Conditioning (A|C) Clutch Air Gap Adjustment - Vehicles With: R134A Refrigerant|R1234YF Refrigerant
Air Conditioning (A|C) Clutch and Air Conditioning (A|C) Clutch Field Coil - Vehicles With: R134A Refrigerant|R1234YF Refrigerant
Air Conditioning (A|C) Compressor Leak Detection
Air Conditioning (A|C) Compressor Leak Detection - Vehicles With: R134A Refrigerant
Air Conditioning (A|C) Odor Treatment - Vehicles With: R1234YF Refrigerant
Air Conditioning (A|C) Odor Treatment - Vehicles With: R134A Refrigerant
Air Conditioning (A|C) System Flushing - Hybrid Electric Vehicle (HEV), Vehicles With: R1234YF Refrigerant
Air Conditioning (A|C) System Flushing - Hybrid Electric Vehicle (HEV), Vehicles With: R134A Refrigerant
Air Conditioning (A|C) System Flushing - Vehicles With: R1234YF Refrigerant
Air Conditioning (A|C) System Flushing - Vehicles With: R134A Refrigerant
Air Conditioning (A|C) System Leak Test Using Forming Gas - Vehicles With: R134A Refrigerant|R1234YF Refrigerant
Air Conditioning (A|C) System Recovery, Evacuation and Charging - Vehicles With: R1234YF Refrigerant
Air Conditioning (A|C) System Recovery, Evacuation and Charging - Hybrid Electric Vehicle (HEV), Vehicles With: R1234YF Refrigerant
Air Conditioning (A|C) System Recovery, Evacuation and Charging - Hybrid Electric Vehicle (HEV), Vehicles With: R134A Refrigerant
Air Conditioning (A|C) System Recovery, Evacuation and Charging - Vehicles With: R134A Refrigerant
Condenser Core Leak Check - Vehicles With: R1234YF Refrigerant
Condenser Core Leak Check - Vehicles With: R134A Refrigerant
Electronic Leak Detection - Vehicles With: R1234YF Refrigerant
Electronic Leak Detection - Vehicles With: R134A Refrigerant
Evaporator Core Leak Check - Vehicles With: R1234YF Refrigerant
Evaporator Core Leak Check - Vehicles With: R134A Refrigerant
Fluorescent Dye Leak Detection - Vehicles With: R1234YF Refrigerant
Fluorescent Dye Leak Detection - Vehicles With: R134A Refrigerant
Heater Core Leak Check - Vehicles With: R1234YF Refrigerant
Heater Core Leak Check - Vehicles With: R134A Refrigerant
Refrigerant Identification Testing - Vehicles With: R1234YF Refrigerant
Refrigerant Identification Testing - Vehicles With: R134A Refrigerant
Refrigerant Oil Adding - Hybrid Electric Vehicle (HEV), Vehicles With: R1234YF Refrigerant
Refrigerant Oil Adding - Hybrid Electric Vehicle (HEV), Vehicles With: R134A Refrigerant
Refrigerant Oil Adding - Vehicles With: R1234YF Refrigerant
Refrigerant Oil Adding - Vehicles With: R134A Refrigerant
Refrigerant System Tests - 2.3L EcoBoost (201kW|273PS)
Refrigerant System Tests - 3.0L EcoBoost
Refrigerant System Tests - 3.3L Duratec-V6
Refrigerant System Tests - 3.3L Duratec-V6 – Hybrid (BP)
►
Removal and Installation
Air Conditioning (A|C) Compressor - 2.3L EcoBoost (201kW|273PS)
Air Conditioning (A|C) Compressor - 3.0L EcoBoost
Air Conditioning (A|C) Compressor - 3.3L Duratec-V6
Air Conditioning (A|C) Compressor - 3.3L Duratec-V6 – Hybrid (BP)
Air Conditioning (A|C) Compressor Inlet Line - 2.3L EcoBoost (201kW|273PS)
Air Conditioning (A|C) Compressor Inlet Line - 3.0L EcoBoost
Air Conditioning (A|C) Compressor Inlet Line - 3.3L Duratec-V6
Air Conditioning (A|C) Compressor Inlet Line - 3.3L Duratec-V6 – Hybrid (BP)
Air Conditioning (A|C) Compressor Outlet Line - 2.3L EcoBoost (201kW|273PS)
Air Conditioning (A|C) Compressor Outlet Line - 3.0L EcoBoost
Air Conditioning (A|C) Compressor Outlet Line - 3.3L Duratec-V6
Air Conditioning (A|C) Compressor Outlet Line - 3.3L Duratec-V6 – Hybrid (BP)
Air Conditioning (A|C) Pressure Transducer - 2.3L EcoBoost (201kW|273PS)
Air Conditioning (A|C) Pressure Transducer - 3.0L EcoBoost
Air Conditioning (A|C) Pressure Transducer - 3.3L Duratec-V6
Air Conditioning (A|C) Pressure Transducer - 3.3L Duratec-V6 – Hybrid (BP)
Air Distribution Door Actuator
Air Inlet Door Actuator
Ambient Air Temperature Sensor
Blower Motor Control Module
Cabin Air Filter
Center Registers
Climate Control Housing
Condenser - 2.3L EcoBoost (201kW|273PS)
Condenser - 3.0L EcoBoost
Condenser - 3.3L Duratec-V6
Condenser - 3.3L Duratec-V6 – Hybrid (BP)
Condenser Inlet Line - 2.3L EcoBoost (201kW|273PS)
Condenser Inlet Line - 3.0L EcoBoost
Condenser Inlet Line - 3.3L Duratec-V6
Condenser Inlet Line - 3.3L Duratec-V6 – Hybrid (BP)
Condenser Outlet Line - 2.3L EcoBoost (201kW|273PS)
Condenser Outlet Line - 3.0L EcoBoost
Condenser Outlet Line - 3.3L Duratec-V6
Condenser Outlet Line - 3.3L Duratec-V6 – Hybrid (BP)
Desiccant Bag - 2.3L EcoBoost (201kW|273PS)
Desiccant Bag - 3.0L EcoBoost
Desiccant Bag - 3.3L Duratec-V6
Desiccant Bag - 3.3L Duratec-V6 – Hybrid (BP)
Driver Side Footwell Air Discharge Temperature Sensor
Driver Side Register
Driver Side Register Air Discharge Temperature Sensor
Evaporator
Evaporator Temperature Sensor
Heater Core
Heating, Ventilation and Air Conditioning (HVAC) Control Module
In-Vehicle Temperature and Humidity Sensor
Passenger Side Register
Passenger Side Footwell Air Discharge Temperature Sensor
Passenger Side Register Air Discharge Temperature Sensor
Passenger Side Temperature Door Actuator
Sunload Sensor
Temperature Door Actuator
Thermostatic Expansion Valve - 2.3L EcoBoost (201kW|273PS)
Thermostatic Expansion Valve - 3.0L EcoBoost
Thermostatic Expansion Valve - 3.3L Duratec-V6
Thermostatic Expansion Valve - 3.3L Duratec-V6 – Hybrid (BP)
Thermostatic Expansion Valve Manifold and Tube Assembly - 2.3L EcoBoost (201kW|273PS)
Thermostatic Expansion Valve Manifold and Tube Assembly - 3.0L EcoBoost
Thermostatic Expansion Valve Manifold and Tube Assembly - 3.3L Duratec-V6
Thermostatic Expansion Valve Manifold and Tube Assembly - 3.3L Duratec-V6 – Hybrid (BP)
►
412-02 Rear Climate Control
►
Description and Operation
Rear Climate Control - Component Location
Rear Climate Control - Overview
Rear Climate Control - System Operation and Component Description
►
Removal and Installation
Rear Air Distribution Door Actuator
Rear Blower Motor
Rear Blower Motor Speed Control
Rear Climate Control Housing
Rear Evaporator
Rear Evaporator Rear Outlet and Inlet Line
Rear Heater Core
Rear Heater Core Inlet Line
Rear Heater Core Outlet Line
Rear Heating, Ventilation and Air Conditioning (RHVAC) Control Module
Rear Temperature Door Actuator
Rear Thermostatic Expansion Valve
►
412-03 Supplemental Climate Control
►
Description and Operation
Supplemental Climate Control - Component Location
Supplemental Climate Control - Overview
Supplemental Climate Control - System Operation and Component Description
►
Removal and Installation
Cabin Heater Coolant Diverter Valve
Cabin Heater Coolant Pump
Cabin Heater Coolant Temperature Sensor
High Voltage Battery Coolant Cooler
Rear Evaporator Shutoff Valve
►
13: Instrumentation and Warning Systems
►
413-00 Instrument Panel and Interior Switches Illumination
►
Description and Operation
Instrument Panel and Interior Switches Illumination - Overview
Instrument Panel and Interior Switches Illumination - System Operation and Component Description
►
Diagnosis and Testing
Instrument Panel and Interior Switches Illumination
►
413-01 Instrumentation, Message Center and Warning Chimes
►
Description and Operation
Instrument Panel Cluster (IPC) - Overview
Instrument Panel Cluster (IPC) - System Operation and Component Description
Message Center - System Operation and Component Description
Warning Chimes - System Operation and Component Description
►
Diagnosis and Testing
Instrumentation, Message Center and Warning Chimes
►
General Procedures
Seatbelt Minder Deactivating|Activating
►
Removal and Installation
Instrument Panel Cluster (IPC)
►
413-06 Horn
►
Description and Operation
Horn - Component Location
Horn - Overview
Horn - System Operation and Component Description
►
Diagnosis and Testing
Horn
►
Removal and Installation
Horn
►
413-13A Parking Aid - Vehicles With: Rear Parking Aid
Specifications
►
Description and Operation
Parking Aid - Component Location
Parking Aid - Overview
Parking Aid - System Operation and Component Description
►
Diagnosis and Testing
Parking Aid
►
General Procedures
Azimuth System Check
Elevation System Check
►
Removal and Installation
Front Parking Aid Sensor
Parking Assist Control Module (PAM)
Rear Parking Aid Sensor
►
413-13B Parking Aid - Vehicles With: Parking Aid Camera
►
Description and Operation
Parking Aid - Component Location
Parking Aid - Overview
Parking Aid - System Operation and Component Description
►
Diagnosis and Testing
Parking Aid
►
General Procedures
360 Degree View Camera Alignment
Parking Aid Camera Initialization
►
Removal and Installation
Front Parking Aid Camera
Image Processing Module B (IPMB)
Rear Parking Aid Camera
Side Parking Aid Camera
►
413-13C Parking Aid - Vehicles With: Active Park Assist
Specifications
►
Description and Operation
Parking Aid - Component Location
Parking Aid - Overview
Parking Aid - System Operation and Component Description
►
Diagnosis and Testing
Parking Aid
►
General Procedures
Azimuth System Check
►
Removal and Installation
Front Active Park Assist Sensors
Rear Active Park Assist Sensors
►
413-22 Pedestrian Alert System
►
Description and Operation
Pedestrian Alert System - Component Location
Pedestrian Alert System - Overview
Pedestrian Alert System - System Operation and Component Description
►
Diagnosis and Testing
Pedestrian Alert System
►
Removal and Installation
Pedestrian Alert Control Module (PACM)
Pedestrian Alert System Speaker
►
14: Battery and Charging System
►
414-00 Charging System - General Information
►
Description and Operation
Charging System - Overview
Charging System - System Operation and Component Description
►
Diagnosis and Testing
Charging System
►
414-01 Battery, Mounting and Cables
Specifications
►
Description and Operation
Battery and Cables - Overview
Battery and Cables - System Operation and Component Description
►
Diagnosis and Testing
Battery
►
General Procedures
Battery Charging
Battery Disconnect and Connect
Battery Drain Check
►
Removal and Installation
Auxiliary Battery
Auxiliary Battery Cable
Auxiliary Battery Isolator
Battery
Battery Cables - 2.3L EcoBoost (201kW|273PS)
Battery Cables - 3.0L EcoBoost
Battery Cables - 3.3L Duratec-V6
Battery Cables - 3.3L Duratec-V6 – Hybrid (BP)
Battery Current Sensor
Battery Monitoring Sensor
Battery Tray
Generator Current Sensor
►
414-02 Generator and Regulator
Specifications
►
Removal and Installation
Generator - 2.3L EcoBoost (201kW|273PS)
Generator - 3.0L EcoBoost
Generator - 3.3L Duratec-V6
Generator Pulley
Starter Generator - 3.0L EcoBoost – Hybrid (BQ)
Starter Generator - 3.3L Duratec-V6 – Hybrid (BP)
►
414-03 High Voltage Battery, Mounting and Cables
►
Description and Operation
High Voltage Battery, Mounting and Cables - Component Location
High Voltage Battery, Mounting and Cables - Overview
High Voltage Battery, Mounting and Cables - System Operation and Component Description
►
Diagnosis and Testing
High Voltage Battery, Mounting and Cables
►
General Procedures
High Voltage Battery Charging - Hybrid Electric Vehicle (HEV)
High Voltage System De-energizing
►
Removal and Installation
High Voltage Battery - Hybrid Electric Vehicle (HEV)
High Voltage Battery Cables - Hybrid Electric Vehicle (HEV)
Battery Energy Control Module (BECM) - Hybrid Electric Vehicle (HEV)
High Voltage Battery Junction Box - Hybrid Electric Vehicle (HEV)
High Voltage Low Current Fuse - Hybrid Electric Vehicle (HEV)
High Voltage High Current Fuse - Hybrid Electric Vehicle (HEV)
►
414-05 Voltage Converter|Inverter
►
Description and Operation
Direct Current|Direct Current (DC|DC) Converter Control Module - Overview
Direct Current|Direct Current (DC|DC) Converter Control Module - System Operation and Component Description
Direct Current|Alternating Current (DC|AC) Inverter - Overview
Direct Current|Alternating Current (DC|AC) Inverter - System Operation and Component Description
Direct Current|Direct Current (DC|DC) Converter Control Module - Component Location
►
Diagnosis and Testing
Direct Current|Direct Current (DC|DC) Converter Control Module
Direct Current|Alternating Current (DC|AC) Inverter
►
Removal and Installation
Alternating Current (AC) Power Outlet Socket
Direct Current|Alternating Current (DC|AC) Inverter
Direct Current|Direct Current (DC|DC) Converter Control Module
►
414-06 Accessory Charging
►
Description and Operation
Wireless Accessory Charging Module (WACM) - Overview
Wireless Accessory Charging Module (WACM) - System Operation and Component Description
►
Diagnosis and Testing
Wireless Accessory Charging Module (WACM)
►
Removal and Installation
Wireless Accessory Charging Module (WACM)
►
15: Information and Entertainment Systems
►
415-00A Information and Entertainment System - General Information - Vehicles Without: SYNC 3
►
Description and Operation
Information and Entertainment System - Component Location
Information and Entertainment System - Overview
Information and Entertainment System - System Operation and Component Description
►
Diagnosis and Testing
Information and Entertainment System - Vehicles Without: SYNC 3
►
General Procedures
Bezel Diagnostics
Speaker Audio Test
►
Removal and Installation
AM|FM1 Antenna Amplifier
Antenna Isolator Module
Audio Controls
Audio Front Control Module (ACM)
Audio Unit Antenna Cable
Front Control|Display Interface Module (FCDIM)
Front Door Speaker
Low Voltage Differential Signalling (LVDS) Cable
Media Hub
Rear Door Speaker
Roof Mounted Antenna
Voice Microphone
►
415-00B Information and Entertainment System - General Information - Vehicles With: SYNC 3
►
Description and Operation
Information and Entertainment System - Component Location
Information and Entertainment System - Overview
Information and Entertainment System - System Operation and Component Description
►
Diagnosis and Testing
Information and Entertainment System - Vehicles With: SYNC 3
►
General Procedures
Bezel Diagnostics
SYNC Module [APIM] Programming
Speaker Audio Test
►
Removal and Installation
Active Noise Control Microphone
AM|FM1 Antenna Amplifier
Antenna Isolator Module
Audio Controls
Audio Digital Signal Processing (DSP) Module
Audio Front Control Module (ACM)
Audio Unit Antenna Cable
Automotive Audio Bus (AAB) Cable
Cellular Antenna Cable
D-Pillar Speaker
FM2 Diversity Antenna Amplifier
Front Control|Display Interface Module (FCDIM)
Front Display Interface Module (FDIM)
Front Door Speaker
Front Door Tweeter Speaker
Instrument Panel Center Speaker
Low Voltage Differential Signalling (LVDS) Cable
Media Hub
Rear Door Speaker
Rear Door Tweeter Speaker
Roof Mounted Antenna
Satellite Radio | Global Positioning System (GPS) Antenna Cable
Satellite Radio | Global Positioning System (GPS) Splitter | Cable
Subwoofer Speaker
SYNC Module [APIM]
SYNC Module [APIM] to Universal Serial Bus (USB) Port Cable
Telematics Control Unit (TCU) Module
Telematics Control Unit (TCU) Module Antenna
Telematics Control Unit (TCU) Module Antenna Coaxial Cable
Voice Microphone
►
17: Lighting
►
417-01 Exterior Lighting
►
Description and Operation
Exterior Lighting - Overview
Exterior Lighting - System Operation and Component Description
►
Diagnosis and Testing
Autolamps
Daytime Running Lamps (DRL)
Fog Lamps
Headlamps
Parking, Rear and License Plate Lamps
Reversing Lamps
Stoplamps
Trailer Lamps
Turn Signal and Hazard Lamps
►
General Procedures
Front Fog Lamp Adjustment
Headlamp Adjustment
►
Removal and Installation
Front Fog Lamp
Headlamp Assembly
Headlamp Control Module (HCM)
Headlamp Leveling Sensor
Headlamp Switch
High Mounted Stoplamp
Light Emitting Diode (LED) Control Module
Light Sensor
Rear Lamp Assembly
Rear Lamp Bulb
Stoplamp Switch
Trailer Module (TRM)
►
417-02 Interior Lighting
►
Description and Operation
Interior Lighting - Overview
Interior Lighting - System Operation and Component Description
►
Diagnosis and Testing
Interior Lighting
►
18: Electrical Distribution
►
418-00 Module Communications Network
►
Description and Operation
Communications Network - Overview
Communications Network - System Operation and Component Description
►
Diagnosis and Testing
Communications Network
►
Removal and Installation
Gateway Module A (GWM)
►
418-01 Module Configuration
►
Description and Operation
Module Configuration - System Operation and Component Description
►
General Procedures
Module Programming
►
19: Electronic Feature Group
►
419-01A Perimeter Anti-Theft Alarm
►
Description and Operation
Perimeter Anti-Theft Alarm - Component Location
Perimeter Anti-Theft Alarm - Overview
Perimeter Anti-Theft Alarm - System Operation and Component Description
►
Diagnosis and Testing
Perimeter Anti-Theft Alarm
►
419-01B Passive Anti-Theft System (PATS)
►
Description and Operation
Passive Anti-Theft System (PATS) - Overview
Passive Anti-Theft System (PATS) - System Operation and Component Description
►
Diagnosis and Testing
Passive Anti-Theft System (PATS)
►
General Procedures
Anti-Theft Key Programming - Scan Tool
Key Programming Using Two Programmed Keys
►
Removal and Installation
Passive Anti-Theft System (PATS) Transceiver
►
419-01C Passive Anti-Theft System (PATS) - Vehicles With: Keyless Vehicle System
►
Description and Operation
Passive Anti-Theft System (PATS) - Component Location
Passive Anti-Theft System (PATS) - Overview
Passive Anti-Theft System (PATS) - System Operation and Component Description
►
Diagnosis and Testing
Passive Anti-Theft System (PATS)
►
General Procedures
Anti-Theft Key Programming - Scan Tool
Key Programming Using Two Programmed Keys
►
Removal and Installation
Passive Anti-Theft System (PATS) Center Antenna
►
419-02 Remote Convenience
►
Description and Operation
Universal Transmitter - Overview
Universal Transmitter - System Operation and Component Description
►
Diagnosis and Testing
Universal Transmitter
►
419-03A Cruise Control
►
Description and Operation
Cruise Control - Overview
Cruise Control - System Operation and Component Description
►
Diagnosis and Testing
Cruise Control
►
419-03B Cruise Control - Vehicles With: Adaptive Cruise Control With Lane Centering
►
Description and Operation
Cruise Control - Component Location
Cruise Control - Overview
Cruise Control - System Operation and Component Description
►
Diagnosis and Testing
Cruise Control - Vehicles With: Adaptive Cruise Control With Lane Centering
►
General Procedures
Cruise Control Radar Alignment
►
Removal and Installation
Cruise Control Module (CCM)
►
419-03C Collision Warning and Collision Avoidance System
►
Description and Operation
Collision Warning and Collision Avoidance System - Overview
Collision Warning and Collision Avoidance System - System Operation and Component Description
►
Diagnosis and Testing
Collision Warning and Collision Avoidance System
►
419-04 Side and Rear Vision
►
Description and Operation
Blind Spot Information System - Component Location
Blind Spot Information System - Overview
Blind Spot Information System - System Operation and Component Description
►
Diagnosis and Testing
Blind Spot Information System
►
Removal and Installation
Side Obstacle Detection Control Module
►
419-07 Lane Keeping System
►
Description and Operation
Lane Keeping System - Component Location
Lane Keeping System - Overview
Lane Keeping System - System Operation and Component Description
►
Diagnosis and Testing
Lane Keeping System
►
Removal and Installation
Image Processing Module A (IPMA)
►
419-10 Multifunction Electronic Modules
►
Description and Operation
Module Controlled Functions - Component Location
Module Controlled Functions - Overview
Module Controlled Functions - System Operation and Component Description
►
Diagnosis and Testing
Body Control Module (BCM)
Body Control Module C (BCMC)
►
General Procedures
Factory Mode Deactivation
Transport Mode Deactivation
►
Removal and Installation
Body Control Module (BCM)
Body Control Module C (BCMC)
Driver Door Module (DDM)
Passenger Door Module (PDM)
Radio Transceiver Module (RTM)
►
5: Body and Paint
►
01: Body and Paint
►
501-00 Body System - General Information
Specifications
►
Description and Operation
Body - Overview
►
Diagnosis and Testing
Body System
►
501-02 Front End Body Panels
►
Description and Operation
Active Grille Shutter - Overview
Active Grille Shutter - System Operation and Component Description
►
Diagnosis and Testing
Active Grille Shutter
►
Removal and Installation
Active Grille Shutter Actuator
Cowl Panel
Cowl Panel Grille
Engine Front Undershield
Engine Rear Undershield
Fender
Fender Splash Shield
Hood
Radiator Grille Opening Panel
►
501-03 Body Closures
►
Description and Operation
Body Closures - Component Location
Body Closures - Overview
Body Closures - System Operation and Component Description
►
Diagnosis and Testing
Body Closures
►
General Procedures
Front Door Alignment
Hood Alignment
Liftgate Alignment
Power Liftgate Initialization
Rear Door Alignment
►
Removal and Installation
Front Door
Front Door Check Arm
Fuel Filler Door
Fuel Filler Door Assembly
Fuel Filler Door Spring
Hands-Free Liftgate Actuation Lower Sensor
Hands-Free Liftgate Actuation Module
Hands-Free Liftgate Actuation Upper Sensor
Liftgate
Liftgate Anti-Pinch Switch
Power Liftgate Motor
Rear Door
Rear Door Check Arm
Rear Gate Trunk Module (RGTM)
►
501-05 Interior Trim and Ornamentation
►
Removal and Installation
A-Pillar Trim Panel
A-Pillar Trim Panel - Police
B-Pillar Trim Panel
C-Pillar Trim Panel
D-Pillar Trim Panel
D-Pillar Trim Panel - Police
Front Door Trim Panel
Front Scuff Plate Trim Panel
Headliner
Headliner - Lowering
Liftgate Trim Panel
Loadspace Trim Panel
Loadspace Trim Panel - Police
Rear Door Trim Panel
Rear Scuff Plate Trim Panel
Steering Column Shrouds
►
501-08 Exterior Trim and Ornamentation
►
General Procedures
Finish Panel Repair
►
Removal and Installation
A-Pillar Moulding
Front Door Moulding
Front Door Upper Moulding
Front Fender Moulding
Liftgate Moulding
Rear Door Moulding
Rear Door Upper Moulding
Rear Quarter Panel Moulding
Rear Spoiler
Rocker Panel Moulding
Roof Moulding
Roof Rail
►
501-09 Rear View Mirrors
►
Description and Operation
Rear View Mirrors - Overview
Rear View Mirrors - System Operation and Component Description
►
Diagnosis and Testing
Rear View Mirrors
►
General Procedures
Power Mirrors Synchronization
►
Removal and Installation
Exterior Mirror
Interior Rear View Mirror
►
501-10A Front Seats
►
Description and Operation
Front Seats - Overview
Front Seats - System Operation and Component Description
►
Diagnosis and Testing
Front Seats
►
General Procedures
Seat Heater Mat Installation
Seat Heater Mat Removal
►
Removal and Installation
Driver Front Seat Module (DSM)
Driver Multi-Contour Seat Module [SCMG]
Front Head Restraint Guide Sleeve
Front Seat
Front Seat Backrest Blower Motor
Front Seat Backrest Cover
Front Seat Control Switch
Front Seat Cushion Adjuster - Vehicles With: Multi-Contour Seats
Front Seat Cushion Blower Motor
Front Seat Cushion Cover
Front Seat Power Lumbar Assembly - Vehicles Without: Multi-Contour Seats
Front Seat Power Lumbar Assembly - Vehicles With: Multi-Contour Seats
Front Seat Track
►
501-10B Second Row Seats
►
Description and Operation
Second Row Seats - Overview
Second Row Seats - System Operation and Component Description
►
Diagnosis and Testing
Second Row Seats
►
Removal and Installation
Heated Second Row Seat Module
Second Row Center Seat
Second Row Center Seat - Police
Second Row Center Seat Backrest Cover
Second Row Center Seat Cushion Cover
Second Row Easy Entry Manual Release Cable
Second Row Easy Entry Power Release Actuator
Second Row Easy Entry Power Release Cable
Second Row Seat
Second Row Seat - Police
Second Row Seat - Vehicles With: Second Row Captain Chairs
Second Row Seat Armrest
Second Row Seat Backrest Blower Motor
Second Row Seat Climate Control Module
Second Row Seat Cushion Blower Motor
Second Row Single Seat Armrest - Vehicles With: Second Row Captain Chairs
Second Row Seat Head Restraint Guide Sleeve
Second Row Single Seat Backrest Cover
Second Row Single Seat Backrest Cover - Vehicles With: Second Row Captain Chairs
Second Row Single Seat Cushion Cover
Second Row Single Seat Cushion Cover - Vehicles With: Second Row Captain Chairs
Second Row Single Seat Easy Entry Seat Fold Switch
►
501-10C Third Row Seats
►
Description and Operation
Third Row Seats - Overview
Third Row Seats - System Operation and Component Description
►
Diagnosis and Testing
Third Row Seats
►
Removal and Installation
Power Fold Seat Control Switch
Power Fold Seat Module [SCMJ]
Third Row Seat Backrest
Third Row Seat Backrest Cover
Third Row Seat Cushion
Third Row Seat Cushion Cover
Third Row Seat Head Restraint
►
501-11 Glass, Frames and Mechanisms
►
Description and Operation
Glass, Frames and Mechanisms - Overview
Glass, Frames and Mechanisms - System Operation and Component Description
►
Diagnosis and Testing
Glass, Frames and Mechanisms
►
General Procedures
Fixed Glass
Heated Window Grid Wire Repair
Lead Terminal Repair
Power Door Window Initialization
►
Removal and Installation
Driver Door Window Control Switch
Front Door Glass Run and Bracket
Front Door Glass Top Run
Front Door Window Glass
Front Door Window Regulator and Motor
Front Door Window Regulator Motor
Passenger Door Window Control Switch
Rear Door Fixed Window Glass
Rear Door Glass Run and Bracket
Rear Door Glass Top Run
Rear Door Window Control Switch
Rear Door Window Glass
Rear Door Window Regulator and Motor
Rear Door Window Regulator Motor
►
501-12 Instrument Panel and Console
►
Removal and Installation
Auxiliary Power Point
Floor Console
Glove Compartment
Instrument Panel
Instrument Panel Upper Section
Overhead Console
►
501-14 Handles, Locks, Latches and Entry Systems
►
Description and Operation
Handles, Locks, Latches and Entry Systems - Component Location
Handles, Locks, Latches and Entry Systems - Overview
Handles, Locks, Latches and Entry Systems - System Operation and Component Description
►
Diagnosis and Testing
Locks, Latches and Entry Systems
►
General Procedures
Door Latch Lubrication
Liftgate Latch Manual Release
Staged Unlock Programming
►
Removal and Installation
Door Lock Cylinder
Exterior Front Door Handle
Exterior Front Door Handle Reinforcement
Exterior Rear Door Handle
Exterior Rear Door Handle Reinforcement
Front Door Latch
Front Door Lock Control Switch
Fuel Filler Door Latch
Hood Latch
Hood Latch Release Cable
Hood Latch Release Handle
Ignition Lock Cylinder
Interior Front Door Handle
Interior Rear Door Handle
Keyless Entry Keypad
Keyless Entry Rear Antenna
Liftgate Latch
Liftgate Latch - Police
Liftgate Lock Cylinder - Police
Liftgate Release Switch
Rear Door Latch
►
501-16 Wipers and Washers
►
Description and Operation
Wipers and Washers - Overview
Wipers and Washers - System Operation and Component Description
►
Diagnosis and Testing
Wipers and Washers
►
General Procedures
Washer Hose Coupling
Washer Hose Repair
►
Removal and Installation
Front Parking Aid Camera Washer Jet
Rain Sensor
Rear Parking Aid Camera Washer Jet
Rear Window Wiper Motor
Rear Window Wiper Pivot Arm
Windshield Washer Fluid Level Sensor
Windshield Washer Pump
Windshield Washer Reservoir
Windshield Wiper Motor
Windshield Wiper Pivot Arm
Wiper Linkage Assembly
►
501-17 Roof Opening Panel
Specifications
►
Description and Operation
Roof Opening Panel - Overview
Roof Opening Panel - System Operation and Component Description
►
Diagnosis and Testing
Roof Opening Panel
►
General Procedures
Power Roof Opening Panel Initialization
Roof Opening Panel Alignment
►
Removal and Installation
Air Deflector
Roof Opening Panel Blind
Roof Opening Panel Control Switch
Roof Opening Panel Fixed Glass
Roof Opening Panel Frame
Roof Opening Panel Glass
Roof Opening Panel Motor
Roof Opening Panel Shield
Trough Assembly
►
501-19 Bumpers
►
Removal and Installation
Front Bumper
Front Bumper Cover
Rear Bumper
Rear Bumper Cover
►
Disassembly and Assembly
Front Bumper Cover
Rear Bumper Cover
►
501-20A Seatbelt Systems
►
Description and Operation
Seatbelt Systems - System Operation and Component Description
►
Diagnosis and Testing
Seatbelt Systems
►
General Procedures
Locked Seatbelt Retractor Releasing
Seatbelt Cleaning
Seatbelt Maintenance
Seatbelt Procedure After a Collision
Seatbelt System Functional Tests
Seatbelt Tongue Rotated On Belt
Seatbelt Twisted at the Seatbelt Guide
►
Removal and Installation
Front Seatbelt Buckle
Front Seatbelt Retractor and Pretensioner
Seatbelt Shoulder Height Adjuster
Second Row Center Seatbelt Buckle
Second Row Center Seatbelt Retractor
Second Row Seatbelt Buckle
Second Row Seatbelt Buckle - Police
Third Row Seatbelt Buckle
Third Row Seatbelt Retractor
Second Row Seatbelt Retractor and Pretensioner
►
501-20B Supplemental Restraint System
►
Description and Operation
Airbag and Seatbelt Pretensioner Supplemental Restraint System (SRS) - Component Location
Airbag and Seatbelt Pretensioner Supplemental Restraint System (SRS) - Overview
Airbag and Seatbelt Pretensioner Supplemental Restraint System (SRS) - System Operation and Component Description
►
Diagnosis and Testing
Airbag Supplemental Restraint System (SRS)
►
General Procedures
Clockspring Adjustment
Inspection and Repair after a Supplemental Restraint System (SRS) Deployment
Pyrotechnic Device Disposal
Supplemental Restraint System (SRS) Depowering
Supplemental Restraint System (SRS) Repowering
►
Removal and Installation
Clockspring
C-Pillar Side Impact Sensor
Driver Airbag
Driver Knee Airbag
Front Door Side Impact Sensor
Front Impact Severity Sensor
Occupant Classification System (OCS) Sensor - Vehicles With: Multi-Contour Seats
Occupant Classification System (OCS) Sensor - Vehicles Without: Multi-Contour Seats
Passenger Airbag
Passenger Knee Airbag
Restraints Control Module (RCM)
Seat Position Sensor
Side Airbag
Side Curtain Airbag
►
501-25 Body Repairs - General Information
Specifications
►
Description and Operation
Complete Panel Replacement|Partial Replacement
Impact of Insufficient Repair Quality
Plastic Repairs
Sealer, Underbody Protection Material and Adhesives
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General Procedures
Corrosion Prevention
Joining Techniques
Plastic Repairs
Welding Precautions
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501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks
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Description and Operation
Vehicle Specific Body Construction
Body and Frame
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General Procedures
Body Panel Sectioning
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501-27 Front End Sheet Metal Repairs
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Removal and Installation
Fender Apron Panel
Fender Apron Panel Reinforcement
Front Side Member
Front Side Member Section
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501-28 Roof Sheet Metal Repairs
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Removal and Installation
Roof Front Frame
Roof Panel
Roof Panel - Vehicles With: Roof Opening Panel
Roof Rear Frame
Roof Reinforcement
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501-29 Side Panel Sheet Metal Repairs
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Removal and Installation
A-Pillar Outer Panel
A-Pillar Outer Panel Section and Reinforcement
B-Pillar and Reinforcement
B-Pillar Outer Panel
Front Door Skin Panel
Rear Door Skin Panel
Rocker Panel
Rocker Panel Inner Reinforcement
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501-30 Rear End Sheet Metal Repairs
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Removal and Installation
Back Panel and Reinforcement
Inner Quarter Panel
Quarter Panel
Rear Floor Panel Section
Rear Side Member
Rear Wheelhouse Outer
Side Impact Reinforcement - Police
Water Drain Panel
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501-36 Paint - General Information
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General Procedures
Paintwork Defects and Damage
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02: Frame and Mounting
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502-00 Uni-Body, Subframe and Mounting System
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Description and Operation
Frame Assembly - Overview
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Removal and Installation
Front Subframe - 2.3L EcoBoost™
Front Subframe - 3.0L EcoBoost™
Front Subframe - 3.3L Duratec-V6|3.3L Duratec-V6 – Hybrid (BP)
Rear Subframe
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6: Engine UPDATE
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Description and Operation
Air Fuel Ratio Imbalance Monitor
Catalyst And Exhaust Systems
Catalyst Efficiency Monitor
Cold Start Emission Reduction Monitor
Cold Start System
Comprehensive Component Monitor (CCM)
Cylinder Deactivation System
Electric Exhaust Gas Recirculation (EGR) System Monitor
Engine Control (EC) System
Engine Control Components
Engine Off Timer Monitor
Evaporative Emission (EVAP) Leak Check Monitor
Evaporative Emission (EVAP) Systems
Exhaust Gas Recirculation (EGR) System Monitor
Exhaust Gas Recirculation (EGR) Systems
Fuel Injection Systems
Fuel System Monitor
Fuel Systems
Heated Oxygen Sensor (HO2S) Monitor
High Pressure Fuel System
Ignition Systems
Intake Air Systems
Malfunction Indicator Lamp (MIL)
Misfire Detection Monitor
On Board Diagnostics (OBD) Monitors
Particulate Filter Monitor
Positive Crankcase Ventilation (PCV) System Monitor
Positive Crankcase Ventilation (PCV) System
Powertrain Control Hardware
Powertrain Control Software
Supercharger And Charge Air Cooler (CAC) Systems
Thermostat Monitor
Torque Based Electronic Throttle Control (ETC)
Turbocharger And Charge Air Cooler (CAC) Systems
Variable Camshaft Timing (VCT) Monitor
Variable Camshaft Timing (VCT) System
Vehicle Certification Label
Vehicle Emission Control Information (VECI) Acronym Definitions
Vehicle Emission Control Information (VECI)
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Diagnostic Methods
Adaptive Fuel Diagnostic Trouble Code (DTC) Diagnostic Techniques
Clear The Continuous Diagnostic Trouble Codes (DTCs) And Reset The Emission Monitors Information In The Powertrain Control Module (PCM)
Diagnostic Methods
Diagnostic Monitoring Test Results Mode 6
Diagnostic Tools
Flash Electrically Erasable Programmable Read Only Memory (EEPROM)
Freeze Frame Data
Hybrid Diagnostic Modes
Intermittent Diagnostic Techniques
On Board Diagnostic (OBD) Drive Cycle
On Board System Readiness (OSR) Test
Output State Control (OSC)
Parameter Identification (PID)
Quick Test Description
Resetting The Keep Alive Memory (KAM)
Scan Tool Setup And Functionality
Vehicle Check And Preparation
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Introduction
Acronyms and Definitions
Introduction
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Pinpoint Tests
Accelerator Pedal Position (APP) Sensor
Ambient Air Temperature (AAT) Sensor
Auto Start Stop
Barometric Pressure (BARO) Sensor
Camshaft Position (CMP) Sensor
Catalyst Efficiency Monitor And Exhaust Systems
Charge Air Cooler (CAC)
Clutch Pedal Position (CPP) Switch
Cold Start System
Crankshaft Position (CKP) Sensor
Cylinder Deactivation
Cylinder Head Temperature (CHT) Sensor
Direct Fuel Injection Fuel Injector
Electric Cooling Fan Clutch
Electric Exhaust Gas Recirculation (EGR)
Electronic Throttle Control (ETC) System
Emission Compliance
Engine Coolant Temperature (ECT) Sensor
Engine Oil Temperature (EOT) Sensor
Evaporative Emission (EVAP) System and Monitor
Exhaust Gas Recirculation (EGR) Systems
Exhaust Gas Recirculation Temperature (EGRT) Sensor
Exhaust Gas Temperature (EGT) Sensor
Exhaust Pressure (EP) Sensor
Fan Control Relays
Fuel Control
Fuel Delivery System
Fuel Injector
Fuel Pressure, Fuel Rail Pressure (FRP) And Fuel Rail Pressure Temperature (FRPT) Sensors
Fuel Pump Control Module
Heated Oxygen Sensor (HO2S)
High Pressure Fuel Delivery System
Intake Air Systems
Intake Air Temperature (IAT) Sensor
Integrated Ignition Coil On Plug Coils A Through J Failure
Intermittent
Keep Alive Power (KAPWR)
Knock Sensor (KS)
Manifold Pressure Sensors
Mass Airflow (MAF) Sensor
Misfire Detection Monitor
No Start
On Board Diagnostic (OBD) Systems Readiness
Output Shaft Speed (OSS) Sensor Vehicle Speed Sensor (VSS)
Particulate Filter System
Particulate Pressure Sensor
Positive Crankcase Ventilation (PCV) System
Power Take Off (PTO)
Powertrain Control Module (PCM) Power Relay
Pressure And Temperature Sensors
Reference Voltage (VREF)
Secondary Ignition (COP)
Supercharger Bypass Control
Throttle Body Assembly Electronic Throttle Control (ETC)
Turbocharger System
Unable To Activate Self-Test Network Communication Error
Universal Heated Oxygen Sensor (HO2S)
Variable Camshaft Timing (VCT)
Variable Speed Electric Cooling Fan Motor
Vehicle Speed Circuit (VSC) Check
Powertrain DTC Charts and Descriptions
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Reference Values
1.0L EcoSport
1.0L KA
1.0L Transit Connect
1.2L KA
1.5L EcoSport
1.5L Escape Kuga
1.5L Fusion
1.5L KA
2.0L Continental Fusion MKZ
2.0L Corsair
2.0L EcoSport
2.0L Edge Nautilus
2.0L Escape Kuga
2.0L Transit Connect
2.3L Corsair
2.3L Explorer
2.3L Mustang
2.3L Ranger
2.5L Corsair
2.5L Escape Kuga
2.5L Fusion
2.5L Ranger
2.5L Transit Connect
2.7L Continental Fusion
2.7L Edge Nautilus
2.7L F-150
3.0L Continental MKZ
3.0L GTDI Aviator
3.0L GTDI Explorer
3.3L Explorer
3.3L F-150
3.5L Expedition Navigator
3.5L F-150
3.5L Ford GT
3.5L GTDI Flex
3.5L GTDI Transit
3.5L TIVCT Transit
3.7L Continental
5.0L F-150
5.0L Mustang
5.2L Mustang Supercharged
5.2L Mustang
6.2L E-Series
6.2L F-Series Super Duty
6.8L F-650 F-750
7.3L F-Series Super Duty
7.3L Motorhome Stripped Chassis Step Van
Reference Value Parameter Identification (PID) Measured Signal Chart
Reference Value Symptom Chart
Typical Diagnostic Reference Values
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Symptom Charts
No Diagnostic Trouble Codes (DTCs) Present Symptom Chart Index
No Diagnostic Trouble Codes (DTCs) Present Symptom Charts
QT Powertrain Control Module (PCM) Quick Test