id01101a963200

D-code

Remove Capsule Cover

1.Remove in the order indicated in the table.

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Capsule cover removal note

1.Turn the fasteners as shown in the figure.

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Perform Precaution Before Service

Warning

• Always keep sparks and flames away from fuel. Fuel can easily ignite which could cause serious injury or death, and damage to equipment.

• Highly pressurized fuel may spray out if the fuel line is cut. Due to the following dangers occurring with a fuel spray, perform the [BEFORE SERVICE PRECAUTION] before servicing to prevent the fuel from spraying.

― Fuel may cause irritation if it comes in contact with skin and eyes.

― If fuel ignites and causes a fire, it may lead to serious injury or death, and damage to property and facilities.

• A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before servicing the fuel system, make sure to discharge static electricity by touching a vehicle.

Caution

• If foreign matter enters the fuel passage, it could cause serious damage to the fuel injection related parts. When removing/installing the fuel injection related parts, pay close attention so that foreign matter does not enter the fuel passage.

1.Disconnect the negative lead-acid battery terminal.

2.Remove the fuel-filler cap and decrease the pressure in the fuel tank.

3.Remove the fuel pump relay.

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4.Disconnect the high pressure fuel pump connector.

5.Connect the negative lead-acid battery terminal.

6.Start the engine.

7.After engine stall, crank the engine 2 to 3 times repeatedly and verify that the engine idling condition is not maintained (to relieve pressure in fuel pipe).

8.Switch the main power OFF.

9.Disconnect the negative lead-acid battery terminal.

10.Install the fuel pump relay.

11.Connect the high pressure fuel pump connector.

High Voltage Part Inspection And Removal/Installation Notes

Warning

<<High voltage>>

• If the necessary measures are not taken before servicing the e-SKYACTIV PHEV, it could cause electrical shock and result in serious injury or, in the worst case, death. Before servicing the e-SKYACTIV PHEV, refer to [HIGH VOLTAGE SERVICE CAUTIONS] in the general information and implement the necessary measures.

• Vehicles damaged in an accident could have electrical leakage due to internal damage of the high voltage battery. If servicing is carried out under electrical leakage conditions, it could cause electrical shock and result in serious injury or, in the worst case, death.

• Refer to [Handling high voltage battery on damaged vehicle] in [DAMAGED VEHICLE HANDLING] in the general information and determine if an internal inspection of the high voltage battery is necessary. Perform servicing only if an internal inspection of the high voltage battery is unnecessary. If it is determined that an internal inspection of the high voltage battery is necessary, contact the technical assistance for your market without performing servicing.

• Inspection/removal/installation servicing of the high-voltage parts of this vehicle is a dangerous operation defined by the Industrial Safety and Health Law. For this reason, the inspection and removal/installation work on high voltage parts can only be performed by a person who has completed special training for low voltage line work.

• Wear insulating gloves when inspecting or removing/installing the high voltage parts. Contact with a high voltage part when you are not wearing insulating gloves may result in serious injury or death caused by electric shock.

• Before inspecting or removing/installing the high voltage parts, remove the service plug and wait until 10 min have elapsed. Servicing without removing the service plug or before 10 min have elapsed after removing the service plug could cause electrical shock and result in serious injury or, in the worst case, death.

• Do not spin the tires while inspecting or removing/installing the high voltage parts. If the tires spin, power generation occurs even if the service plug is removed. If power generation occurs, it could cause electrical shock and result in serious injury or, in the worst case, death.

• Verify that the charging connector is not connected to the vehicle when inspecting or removing/installing the high voltage parts. If the charging connector is connected to the vehicle, high voltage may be supplied to the vehicle. If this occurs, it could cause electrical shock and result in serious injury or, in the worst case, death.

• Always observe the following thoroughly to ensure safety when inspecting or removing/installing the high voltage parts. Otherwise, the high voltage circuit may operate on the vehicle regardless of whether or not the main power is switched OFF or ON (READY off or on). If this occurs, it could cause electrical shock and result in serious injury or, in the worst case, death.

― Do not perform normal charging

― Access connected vehicle maintenance mode (MyMazda App connected vehicle)

― Cancel climate control timer

• When inspecting or removing/installing the high voltage parts, place a high voltage work sign on the vehicle to alert other workers.

Caution

<<High voltage>>

• Do not switch the main power ON (READY on) after removing the service plug. If the main power is switched ON (READY on) after removing the service plug, a malfunction may occur with the vehicle.

Note

• The high voltage parts can be identified as follows.

― Parts that are connected using orange wiring harnesses

― Parts with a high voltage warning label attached

1.Prepare what is shown in the figure.

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2.When servicing the drive system, perform the following operation.

(1)Switch the main power ON (READY on).

Note

• Disconnect the negative lead-acid battery terminal within 20 min of operation because the selector lever position will shift to the P position on its own after 20 min have elapsed.

(2)Shift the selector lever to the N position.

(3)Release the electric parking brake. (Parking brake release is not required for rear brake system)

(4)Switch the main power OFF.

3.Verify that the READY indicator in the instrument cluster is not turned on.

4.Move the front seat forward.

Remove Cover Assembly (Passenger's Side)

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).

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Cover assembly removal note

Note

• Release the clips according to the lock/unlock mark on the cowl grille cover.

1.Remove the cover assembly as shown in the figure.

• The figure shows the left side (same as right side).

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Symbol	Content
	Servicing procedure

Disconnect Negative Lead-Acid Battery Terminal

With e-SKYACTIV PHEV

Warning

• Before removing the SRS air bag system-related parts, always disconnect the negative lead-acid battery terminal and wait for 1 min or more to allow the back-up power supply to deplete its stored power.

• Contact with the positive lead-acid battery terminal could cause electrocution due to a short circuit and result in serious injury or death, or damage to vehicle parts. Do not contact the positive lead-acid battery terminal when performing the procedure.

Caution

• If the nut for the current sensor is loosened with the negative lead-acid battery terminal connected to the lead-acid battery, excessive torque will be applied to the negative lead-acid battery terminal and the lead-acid battery terminal will be damaged. When removing the negative lead-acid battery terminal and current sensor, be careful not to damage the lead-acid battery terminal.

• Be careful not to contact the positive lead-acid battery terminal.

1.Verify that the charge cable is not connected to the charging port.

• If the charge cable is connected to the charging port, remove the charge cable.

2.Keep the driver's door open.

3.Keep the hood open.

4.Keep the main power switched ON (READY on) for 3 s or more.

5.Switch the main power OFF and start measuring the time since the main power was switched OFF using a stopwatch.

Caution

• If the cooling fan does not stop after 5 min have elapsed since the main power was switched OFF, wait until it stops.

• If the [Battery cooling] operation notification is displayed on the center display, do not make a selection and leave it as it is.

6.Switch the main power OFF and wait for 5 min.

Warning

• Before servicing after disconnecting the negative lead-acid battery terminal, wait for 1 min or more.

Caution

• If the time since the main power was switched OFF in Step 5 to the disconnection of the negative lead-acid battery terminal exceeds 25 min, perform the procedure from Step 3 again.

Note

• In order to prevent it from falling off, the negative lead-acid battery terminal nut cannot be removed.

• After the negative lead-acid battery is disconnected, there is no restriction on opening/closing the door.

7.Disconnect the negative lead-acid battery terminal within 25 min from switching the main power OFF in Step 5 using the following procedure.

(1)Disconnect the current sensor connector.

(2)Disconnect the negative lead-acid battery terminal.

• When disconnecting a negative lead-acid battery terminal with deformed plastic, expand the gap of the negative lead-acid battery terminal using a flathead screwdriver, and remove the terminal.

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Symbol	Content
	5 N·m {51 kgf·cm, 44 in·lbf}

Without e-SKYACTIV PHEV

Warning

• Before removing the SRS air bag system-related parts, always disconnect the negative battery terminal and wait for 1 min or more to allow the back-up power supply to deplete its stored power.

• Contact with the positive battery terminal could system may electrocution due to a short circuit and result in serious injury or death, or damage to vehicle parts. Do not contact the positive battery terminal when performing the procedure.

Caution

• Do not perform servicing for a long period ( 10 min or more) with the engine switch ON (engine stop).

1.Connect the M-MDS to the DLC-2.

2.Turn ON the engine switch (engine stop).

3.Verify the[BATT_SOC] value using the M-MDS data logger function.

4.Record the [BATT_SOC] value.

[BATT_SOC] value is less than 75%

• Inspect the battery.

[BATT_SOC] value is 75% or more

• Go to the next step.

5.Turn OFF the engine switch.

Caution

• If the nut for the current sensor is loosened with the negative battery terminal connected to the battery, excessive torque will be applied to the negative battery terminal and the battery terminal will be damaged. When removing the negative battery terminal and current sensor, be careful not to damage the battery terminal.

• Be careful not to contact the positive battery terminal.

6.Disconnect the current sensor connector.

Note

• The positive battery terminal nut cannot be removed to prevent it from falling off.

7.Disconnect the negative battery terminal.

• When disconnecting the plastic deformed negative battery terminal, expand the gap of the negative battery terminal using a flathead screwdriver for removal.

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Symbol	Content
	5 N·m {51 kgf·cm, 44 in·lbf}

Remove 150 W Power Supply Unit

1.Remove using the procedure shown in the figure.

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Step	Part name
1	Cover (See Cover removal note.)	—
2	Connector	—
3	Bolt	11 N·m {110 kgf·cm, 95 in·lbf}
4	150 W power supply unit	—

Cover removal note

1.Remove the cover as shown in the figure.

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Remove Service Hole Cover (High Voltage Battery)

1.Remove in the order indicated in the table.

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Step	Part name
1	Cover (See Cover Removal Note.)	—
2	Screw	2.5 N·m {25 kgf·cm, 22 in·lbf}
3	Service hole cover (high voltage battery)	—

Cover Removal Note

1.Patially peel back the cover together with the bottom mat in the direction of the arrow as shown in the figure..

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Remove Service Plug

1.Remove in the order indicated in the table.

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Service plug removal note

1.Slide the lock in the direction of the arrow shown in the figure. (It will not be completely pulled out.)

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2.Raise the lever.

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3.Press the area indicated by arrow (1) shown in the figure, release the tabs, and then raise the lever until it is perpendicular.

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Symbol	Content
	Servicing procedure

4.Hold the lever and pull the service plug out straight up.

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5.After removing the service plug, leave it for 10 min.

Service plug installation note

1.Insert the service plug completely.

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2.Press the lever down completely.

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3.Slide the lock in the direction of the arrow shown in the figure.

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Remove Front Under Cover No.3

1.Remove using the procedure shown in the figure.

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Step	Part name
1	Bolt	11 N·m {110 kgf·cm, 95 in·lbf}
2	Fastener	—
3	Front undercover No.3	—

Remove Floor Under Cover (Left side)

1.Remove using the procedure shown in the figure.

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Step	Part name
1	Cap nut	—
2	Fastener	—
3	Bolt	11 N·m {110 kgf·cm, 95 in·lbf}
4	Floor under cover	—

Remove Rear Under Cover No.1 (Lelf Side)

1.Remove using the procedure shown in the figure.

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Step	Part name
1	Nut	9.5 N·m {95 kgf·cm, 82 in·lbf}
2	Fastener	—
3	Bolt	11 N·m {110 kgf·cm, 95 in·lbf}
4	Cap nut	—
5	Rear under cover No.1	—

Remove Terminal Cover (High Voltage Battery Side)

1.Remove in the order indicated in the table.

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Step	Part name
1	Bolt	—	11 N·m {110 kgf·cm, 95 in·lbf}
2	Terminal cover (high voltage battery side)	—	—
3	Gasket	Replacement part	—

Perform High Voltage Handling

Note

• Use a voltmeter with a measurement range of DC 450 V or more.

1.Measure the voltage at the connection points of the high voltage cables.

• Verify that the voltmeter indicates 0 V and go to the next step.

• Verify that the moisture seal is properly installed to the terminal cover.

• Install securely, being careful not to damage the interlock.

Remove Front Under Cover No.2

1.Remove using the procedure shown in the figure.

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Step	Part name
1	Bolt	11 N·m {110 kgf·cm, 95 in·lbf}
2	Fastener	—
3	Front under cover No.2	—

Remove Front Under Cover No.1

1.Remove using the procedure shown in the figure.

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Step	Part name
1	Bolt	11 N·m {110 kgf·cm, 95 in·lbf}
2	Screw	2 N·m {20 kgf·cm, 17 in·lbf}
3	Fastener	—
4	Front under cover No.1	—

Remove Floor Under Cover (Right side)

1.Remove using the procedure shown in the figure.

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Step	Part name
1	Fastener	—
2	Bolt	11 N·m {110 kgf·cm, 95 in·lbf}
3	Floor under cover	—

Remove Rear Under Cover No.1 (Right Side)

1.Remove using the procedure shown in the figure.

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Step	Part name
1	Nut	9.5 N·m {95 kgf·cm, 82 in·lbf}
2	Fastener	—
3	Bolt	11 N·m {110 kgf·cm, 95 in·lbf}
4	Cap nut	—
5	Rear under cover No.1	—

Remove Cooling System Cap (Sub) (PYUL)

1.Remove in the order indicated in the table.

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Remove Cooling System Cap

1.Remove in the order indicated in the table.

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Drain Engine Coolant (Main)

1.Open the coolant reserve tank cap.

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2.Drain the engine coolant (main) from the coolant reserve tank.

3.Remove the drain plug (main) and drain the engine coolant (main).

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4.Install the drain plug (main).

Recover Refrigerant

1.Correctly collect the refrigerant following the instructions for the chlorofluorocarbon (CFC) recovery device being used.

• When collecting the refrigerant, weigh the exhausted compressor oil.

Remove Cover Assembly (Driver's Side )

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).

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Cover assembly removal note

Note

• Release the clips according to the lock/unlock mark on the cowl grille cover.

1.Remove the cover assembly as shown in the figure.

• The figure shows the left side (same as right side).

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Symbol	Content
	Servicing procedure

Remove Driver's Side Wiper Arm Cover

1.Remove using the procedure shown in the figure.

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Remove Passenger's Side Wiper Arm Cover

1.Remove using the procedure shown in the figure.

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Remove Driver's Side Windshield Wiper Arm And Blade

1.Remove using the procedure shown in the figure.

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Step	Part name
1	Nut	25.5 N·m {2.6 kgf·m, 18.8 ft·lbf}
2	Driver's side windshield wiper arm and blade (See Driver's side windshield wiper arm and blade installation note)	—

Driver's side windshield wiper arm and blade installation note

1.Use a wire brush to clean the serrated connecting part.

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• If the serrated connecting part is damaged, replace the windshield wiper motor and link.

2.Align the driver’s side windshield wiper blade end with the hollowed mark in the ceramic coating and install.

• If the hollowed mark in the ceramic coating cannot be located, adjust the driver’s side windshield wiper blade end to the range shown in the figure and install.

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Symbol	Content
	8—12 mm {0.32—0.47 in}
1	Ceramic hollow mark
2	Driver's side windshield wiper blade
3	Cowl grille

3.Install the nut.

4.Switch the ignition ON (engine off or on).

5.Operate the windshield wipers at low speed.

6.Turn the windshield wiper switch OFF.

7.Verify that the driver's side windshield wiper is stopped at the park position by the auto-stop function.

• If the driver's side windshield wiper is not installed to the park position, change the driver's side windshield wiper arm and serrated connecting part one groove at a time and adjust it to the park position.

Remove Passenger’s Side Windshield Wiper Arm And Blade

1.Remove using the procedure shown in the figure.

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Step	Part name
1	Nut	25.5 N·m {2.6 kgf·m, 18.8 ft·lbf}
2	Passenger's side windshield wiper arm and blade (See Passenger's side windshield wiper arm and blade installation note.)	—

Passenger's side windshield wiper arm and blade installation note

1.Use a wire brush to clean the serrated connecting part.

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• If the serrated connecting part is damaged, replace the windshield wiper motor and link.

2.Align the passenger's side windshield wiper blade end with the hollowed mark in the ceramic coating and install.

• If the hollowed mark in the ceramic coating cannot be located, adjust the passenger's side windshield wiper blade end to the position shown in the figure and install.

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Symbol	Content
	13—17 mm {0.52—0.66 in}
1	Ceramic hollow mark
2	Passenger's side windshield wiper blade
3	Front fender molding

3.Install the nuts.

4.Switch the ignition ON (engine off or on).

5.Operate the windshield wipers at low speed.

6.Turn the windshield wiper switch OFF.

7.Verify that the windshield wipers are stopped at the park position by the auto-stop function.

• If the passenger's side windshield wiper is not installed to the park position, change the passenger's side windshield wiper arm and serrated connecting part one groove at a time and adjust it to the park position.

Remove Driver's Side Front Fender Molding

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).

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Front fender molding removal note

1.Remove the front fender molding as shown in the figure.

• The figure shows the left side (same as right side).

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Symbol	Content
	Servicing procedure

Remove Passenger's Side Front Fender Molding

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).

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Front fender molding removal note

1.Remove the front fender molding as shown in the figure.

• The figure shows the left side (same as right side).

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Symbol	Content
	Servicing procedure

Remove Cowl Grille

1.Remove using the procedure shown in the figure.

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Cowl grille removal note

1.Remove the cowl grille as shown in the figure.

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Cowl grille weatherstrip removal note

1.Remove the cowl grille weatherstrip as shown in the figure.

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Remove Side Cowl Grille (Passenger's Side)

1.Remove using the procedure shown in the figure.

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Remove Side Cowl Grille (Driver's Side )

1.Remove using the procedure shown in the figure.

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Remove Windshield Wiper Motor And Link

Caution

• Always apply protective tape to the windshield edge. If the windshield wiper motor and link contacts the windshield, it could damage the windshield.

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Symbol	Content
	Protective tape attachment positions

1.Remove using the procedure shown in the figure.

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Step	Part name
1	Connector	—
2	Bolt (See Bolt installation note.)	8.0 N·m {82 kgf·cm, 71 in·lbf}
3	Windshield wiper motor and link	—

Bolt installation note

1.Install the bolts shown in the figure.

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Symbol	Content
	Temporarily tighten
	8.0 N·m {82 kgf·cm, 71 in·lbf}

Disconnect Positive Lead-Acid Battery Terminal

1.Remove in the order indicated in the table.

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Step	Part name
1	Nut	6 N·m {61 kgf·cm, 53 in·lbf}
2	Bolt	5 N·m {51 kgf·cm, 44 in·lbf}
3	Lead-acid battery cap	—
4	Nut	9.5 N·m {95 kgf·cm, 82 in·lbf}
5	Starter wiring harness	—
6	Lead-acid battery (plus) terminal component	—

Remove Driver Side Strut Tower Bar

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).

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Step	Part name
1	Wiring harness clip (See Wiring harness clip removal note.)	—
2	Bolt	35 N·m {3.55 kgf·m, 25.8 ft·lbf}
3	Nut	35 N·m {3.55 kgf·m, 25.8 ft·lbf}
4	Strut tower bar	—

Wiring harness clip removal note

1.Remove the wiring harness clips as shown in the figure.

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Remove Passenger Side Strut Tower Bar

1.Remove using the procedure shown in the figure.

• The figure shows the right side (same as left side).

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Step	Part name	Applicable condition
1	Connector	With windshield wiper de-icer	—
2	Wiring harness clip (See Wiring harness clip removal note.)	—	—
3	Bolt	—	35 N·m {3.55 kgf·m, 25.8 ft·lbf}
4	Nut	—	35 N·m {3.55 kgf·m, 25.8 ft·lbf}
5	Strut tower bar	—	—

Wiring harness clip removal note

1.Remove the wiring harness clips as shown in the figure.

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Remove Engine Compartment Insulator (Upper)

1.Remove in the order indicated in the table.

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Step	Part name
1	Screw (See Screw installation note)	9.5 N·m {95 kgf·cm, 82 in·lbf}
2	Fastener	—
3	Engine compartment insulator (upper)	—

Screw installation note

1.Install the screws as shown in the figure.

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Symbol	Content
	Servicing procedure
	9.5 N·m {95 kgf·cm, 82 in·lbf}

Remove Air Cleaner Component

1.Remove in the order indicated in the table.

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Step	Part name
1	Ventilation hose	—
2	Connector	—
3	Hose clamp	3 N·m {30 kgf·cm, 26 in·lbf}
4	Bolt	9.5 N·m {95 kgf·cm, 82 in·lbf}
5	Air cleaner component	—

Remove Front Tires(LH)

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).

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Step	Part name
1	Nut	127.5 N·m {13 kgf·m, 94.05 ft·lbf}
2	Wheel and tire (See Wheel and tire installation note.)	—

Wheel and tire installation note

1.When installing the wheel and tire, tighten the wheel nuts in a criss-cross pattern.

• The figure shows the left side (same as right side).

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Symbol	Content
	Servicing procedure

Remove Front Tires(RH)

1.Remove using the procedure shown in the figure.

• The figure shows the right side (same as left side).

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Step	Part name
1	Nut	127.5 N·m {13 kgf·m, 94.05 ft·lbf}
2	Wheel and tire (See Wheel and tire installation note.)	—

Wheel and tire installation note

1.When installing the wheel and tire, tighten the wheel nuts in a criss-cross pattern.

• The figure shows the right side (same as left side).

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Symbol	Content
	Servicing procedure

Remove Driver Side Edge Rubber

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).

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Edge rubber removal note

1.Partially peel back the cowl grille weatherstrip until the A-pillar trim can be removed.

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2.Remove the edge rubber.

Remove Passenger Side Edge Rubber

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).

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Edge rubber removal note

1.Partially peel back the cowl grille weatherstrip until the A-pillar trim can be removed.

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2.Remove the edge rubber.

Remove Driver Side Front Over Fender Lower

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).

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Front over fender lower removal note

1.Press the front over fender lower in the direction of the arrow (1) shown in the figure to create a gap of approx. 3 mm {1 in} between the front over fender lower and the front fender.

• The figure shows the left side (same as right side).

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Symbol	Content
	Approx. 3 mm {0.1 in}

2.Apply protective tape to the location shown in the figure to prevent scratches or damage.

• The figure shows the left side (same as right side).

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Symbol	Content
	Protective tape attachment positions

3.Insert a remover tool into the position shown in the figure, move it in the direction of the arrow, and then detach the clip from the body.

• The figure shows the left side (same as right side).

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Symbol	Content
	50 mm {2.0 in}
	25 mm {0.98 in}

4.Detach the clips from the body using a remover tool.

• The figure shows the left side (same as right side).

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Symbol	Content
	Servicing procedure

5.Remove the front over fender lower.

Front over fender lower installation note

Warning

• If the front over fender lower is installed with the clips damaged, the front over fender lower may fall off while the vehicle is being driven, leading to a serious accident. If the clips are damaged, replace them with new one.

Remove Driver Side Front Over Fender Upper

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).

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Front over fender upper removal note

1.Apply protective tape to the location shown in the figure to prevent scratches or damage.

• The figure shows the left side (same as right side).

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Symbol	Content
	Protective tape attachment positions

2.Pull the front over fender upper in the direction of the arrow shown in the figure and detach the clips from the front bumper.

• The figure shows the left side (same as right side).

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3.Using a tape-wrapped fastener remover, move it in the direction of the arrow shown in the figure and detach the clips from the body.

• The figure shows the left side (same as right side).

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Symbol	Content
	300 mm {1.18 in} or more
	Servicing procedure

4.Remove the front over fender upper.

Front over fender upper installation note

Warning

• If the front over fender upper is installed with the clips damaged, the front over fender upper may fall off while the vehicle is being driven, leading to a serious accident. If the clips are damaged, replace them with new one.

Remove Driver Side Front Mudguard

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).

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Step	Part name
1	Bolt	11 N·m {110 kgf·cm, 95 in·lbf}
2	Fastener	—
3	Fastener	—
4	Fastener	—
5	Fastener	—
6	Bolt	11 N·m {110 kgf·cm, 95 in·lbf}
7	Fastener	—
8	Front mudguard	—

Remove Passenger Side Front Over Fender Lower

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).

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Front over fender lower removal note

1.Press the front over fender lower in the direction of the arrow (1) shown in the figure to create a gap of approx. 3 mm {1 in} between the front over fender lower and the front fender.

• The figure shows the left side (same as right side).

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Symbol	Content
	Approx. 3 mm {0.1 in}

2.Apply protective tape to the location shown in the figure to prevent scratches or damage.

• The figure shows the left side (same as right side).

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Symbol	Content
	Protective tape attachment positions

3.Insert a remover tool into the position shown in the figure, move it in the direction of the arrow, and then detach the clip from the body.

• The figure shows the left side (same as right side).

azzezw00001309

Symbol	Content
	50 mm {2.0 in}
	25 mm {0.98 in}

4.Detach the clips from the body using a remover tool.

• The figure shows the left side (same as right side).

azzezw00001310

Symbol	Content
	Servicing procedure

5.Remove the front over fender lower.

Front over fender lower installation note

Warning

• If the front over fender lower is installed with the clips damaged, the front over fender lower may fall off while the vehicle is being driven, leading to a serious accident. If the clips are damaged, replace them with new one.

Remove Passenger Side Front Over Fender Upper

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).

azzdjw00000678

Front over fender upper removal note

1.Apply protective tape to the location shown in the figure to prevent scratches or damage.

• The figure shows the left side (same as right side).

azzezw00001311

Symbol	Content
	Protective tape attachment positions

2.Pull the front over fender upper in the direction of the arrow shown in the figure and detach the clips from the front bumper.

• The figure shows the left side (same as right side).

azzezw00001312

3.Using a tape-wrapped fastener remover, move it in the direction of the arrow shown in the figure and detach the clips from the body.

• The figure shows the left side (same as right side).

azzezw00001313

Symbol	Content
	300 mm {1.18 in} or more
	Servicing procedure

4.Remove the front over fender upper.

Front over fender upper installation note

Warning

• If the front over fender upper is installed with the clips damaged, the front over fender upper may fall off while the vehicle is being driven, leading to a serious accident. If the clips are damaged, replace them with new one.

Remove Passenger Side Front Mudguard

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).

azzdjw00007557

Step	Part name
1	Bolt	11 N·m {110 kgf·cm, 95 in·lbf}
2	Fastener	—
3	Fastener	—
4	Fastener	—
5	Fastener	—
6	Bolt	11 N·m {110 kgf·cm, 95 in·lbf}
7	Fastener	—
8	Front mudguard	—

Remove Driver Side Front Deflector

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).

azzdjw00000591

Step	Part name
1	Fastener	—
2	Fastener (See Fastener removal note.)	—
3	Screw	2 N·m {20 kgf·cm, 17 in·lbf}
4	Front deflector	—

Fastener removal note

1.Partially peel back the front over fender upper until the fasteners can be removed as shown in the figure.

• The figure shows the left side (same as right side).

azzdjw00000592

2.Remove the fasteners.

Remove Passenger Side Front Deflector

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).

azzdjw00000594

Step	Part name
1	Fastener	—
2	Fastener (See Fastener removal note.)	—
3	Screw	2 N·m {20 kgf·cm, 17 in·lbf}
4	Front deflector	—

Fastener removal note

1.Partially peel back the front over fender upper until the fasteners can be removed as shown in the figure.

• The figure shows the left side (same as right side).

azzdjw00000595

2.Remove the fasteners.

Remove Driver Side Front Splash Shield No.1

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).

azzdjw00000574

Step	Part name
1	Fastener	—
2	Screw	2 N·m {20 kgf·cm, 17 in·lbf}
3	Front splash shield No.1	—

Remove Driver Side Front Splash Shield No.2

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).

azzdjw00000575

Front splash shield No.2 removal note

1.Move the front splash shield No.2 in the direction of the arrow shown in the figure, remove the front splash shield No.2 tab from the engine mount.

azzdjw00007555

Remove Passenger Side Front Splash Shield No.1

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).

azzdjw00000576

Step	Part name
1	Fastener	—
2	Screw	2 N·m {20 kgf·cm, 17 in·lbf}
3	Front splash shield No.1	—

Remove Passenger Side Front Splash Shield No.2

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).

azzdjw00000577

Front splash shield No.2 removal note

1.Move the front splash shield No.2 in the direction of the arrow shown in the figure, remove the front splash shield No.2 tab from the engine mount.

azzdjw00007555

Remove Front Bumper

1.Remove using the procedure shown in the figure.

azzdjw00000884

Step	Part name	Applicable condition
1	Bolt	—	9.5 N·m {95 kgf·cm, 82 in·lbf}
2	Fastener	—	—
3	Latch Cover	—	—
4	Fastener	—	—
5	Bolt	—	8.5 N·m {85 kgf·cm, 74 in·lbf}
6	Bolt	—	8.5 N·m {85 kgf·cm, 74 in·lbf}
7	Fastener	—	—
8	Front bumper (See Front bumper removal note.)	—	—
9	Connector	With 360° view monitor	—
10	Connector	—	—
11	Wiring harness clip (See Wiring harness clip removal note.)	—	—
12	Headlight washer hose	With headlight washer	—

Front bumper removal note

Caution

• If the front bumper and the front bumper sliders are forcibly detached, the parts may be damaged. Be careful when detaching the front bumper from the front bumper sliders.

• Removing the front bumper without supporting it could cause the front bumper to fall and cause serious injury. Always perform the procedure with at least one other person to prevent the front bumper from falling.

1.Remove the front bumper as shown in the figure.

• The figure shows the left side (same as right side).

azzdjw00000885

Symbol	Content
	Protective tape attachment positions
	Servicing procedure

Wiring harness clip removal note

1.Remove the wiring harness clips as shown in the figure.

azzdjw00000887

Remove Center Seal Plate

1.Remove using the procedure shown in the figure.

azzdjw00003455

Remove Bracket

Caution

• Perform the procedure with the condenser secured to the body with a string.

azzdjw00001681

1.Remove using the procedure shown in the figure.

azzdjw00003780

Step	Part name
1	Bolt	11 N·m {110 kgf·cm, 95 in·lbf}
2	Fasteners	—
3	Bracket (See Bracket installation note.)	—

Bracket installation note

1.After installing the front bumper, refer to [HOOD ADJUSTMENT] and measure the space between the hood and the front bumper.

2.If the measured value is not within the standard, move the front bumper bracket and adjust the installation position.

Remove Intake Air Guide (Upper)

1.Remove using the procedure shown in the figure.

azzdjw00003781

Intake air guide (upper) removal note

1.Remove the intake air guide (upper) as shown in the figure.

azzdjw00001683

2.Verify that the intake air guide (upper) is inserted into the seal plate and engaged.

• The figure shows the left side (same as right side).

azzdjw00007519

Remove Driver's Side Seal Plate

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).

azzdjw00003782

Driver's side seal plate installation note

1.Verify that the driver's side seal plate is inserted into the intake air guide (lower) groove and engaged.

• The figure shows the left side (same as right side).

azzdjw00007520

Remove Passenger's Side Seal Plate

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).

azzdjw00003783

Passenger's Side seal plate installation note

1.Verify that the passenger's side seal plate is inserted into the intake air guide (lower) groove and engaged.

• The figure shows the left side (same as right side).

azzdjw00007520

Remove Battery Cap

1.Remove in the order indicated in the table.

azzdjw00004461

Remove Connector Cover

1.Remove in the order indicated in the table.

azzezw00000211

Remove Tunnel Member

1.Remove in the order indicated in the table.

azzezw00000025

Step	Part name
1	Bolt (See Bolt installation note)	22 N·m {2.25 kgf·m, 16.25 ft·lbf}
2	Tunnel member	—

Bolt installation note

1.Install the bolt shown in the figure.

azzezw00000882

Symbol	Content
	Servicing procedure
	22 N·m {2.25 kgf·m, 16.25 ft·lbf}

Remove Middle Pipe

1.Remove in the order indicated in the table.

azzezw00000312

Step	Part name
1	Nut	Replacement part	44.5 N·m {4.55 kgf·m, 32.8 ft·lbf}
2	Rubber	—	—
3	Middle pipe	—	—
4	Gasket	Replacement part	—

Remove Insulator (Front No.1)

1.Remove in the order indicated in the table.

azzezw00000027

Step	Part name
1	Nut (See Nut and bolt installation note.)	9.5 N·m {95 kgf·cm, 82 in·lbf}
2	Bolt (See Nut and bolt installation note.)	9.5 N·m {95 kgf·cm, 82 in·lbf}
3	Insulator (front No.1) (See Insulator (front No.1) installation note.)	—

Insulator (front No.1) installation note

1.Install the insulator (front No.1) as shown in the figure.

azzezw00000028

Symbol	Content
	Servicing procedure

Nut and bolt installation note

1.Install the nuts and the bolt as shown in the figure.

azzezw00000931

Symbol	Content
	Servicing procedure
	9.5 N·m {95 kgf·cm, 82 in·lbf}

Remove Insulator (Front No.2)

1.Remove in the order indicated in the table.

azzezw00000032

Step	Part name
1	Nut (See Insulator (front No.2) and nut installation note.)	9.5 N·m {95 kgf·cm, 82 in·lbf}
2	Insulator (front No.2) (See Insulator (front No.2) and nut installation note.)	—

Insulator (front No.2) and nut installation note

1.Install the holes shown in the figure to the body side and install the nuts.

azzezw00000884

Symbol	Content
	Servicing procedure
	9.5 N·m {95 kgf·cm, 82 in·lbf}

Remove Insulator (Front No.3)

1.Remove in the order indicated in the table.

azzezw00000035

Remove Insulator (Middle No.1)

1.Remove in the order indicated in the table.

azzezw00000036

Step	Part name
1	Bolt (See Bolt installation note.)	9.5 N·m {95 kgf·cm, 82 in·lbf}
2	Fastener	—
3	Insulator (middle No.1)	—

Bolt installation note

1.Install the bolts as shown in the figure.

azzezw00000951

Symbol	Content
	Servicing procedure
	9.5 N·m {95 kgf·cm, 82 in·lbf}

Remove Insulator (Middle No.2)

1.Remove in the order indicated in the table.

azzezw00000039

Step	Part name
1	Fastener	—
2	Nut (See Nut installation note.)	9.5 N·m {95 kgf·cm, 82 in·lbf}
3	Insulator (middle No.2) (See Insulator (middle No.2) installation note.)	—

Insulator (middle No.2) installation note

1.Install the insulator (middle No.2) as shown in the figure.

azzezw00000040

Symbol	Content
	Servicing procedure

Nut installation note

1.Install the nuts as shown in the figure.

azzezw00000933

Symbol	Content
	Servicing procedure
	9.5 N·m {95 kgf·cm, 82 in·lbf}

Remove Insulator Bracket No.1

1.Remove in the order indicated in the table.

azzezw00000093

Step	Part name
1	Nut (See Nut installation note)	9.5 N·m {95 kgf·cm, 82 in·lbf}
2	Insulator bracket No.1	—

Nut installation note

1.Install the nuts as shown in the figure.

azzezw00000942

Symbol	Content
	Servicing procedure
	9.5 N·m {97 kgf·cm, 84 in·lbf}

Remove Insulator Bracket No.2

1.Remove in the order indicated in the table.

azzezw00000096

Step	Part name
1	Nut (See Nut installation note)	9.5 N·m {95 kgf·cm, 82 in·lbf}
2	Insulator bracket No.2	—

Nut installation note

1.Install the nuts as shown in the figure.

azzezw00000943

Symbol	Content
	Servicing procedure
	9.5 N·m {95 kgf·cm, 82 in·lbf}

Remove Insulator Bracket No.3

1.Remove in the order indicated in the table.

azzdjw00002588

Step	Part name
1	Nut (See Nut installation note)	9.5 N·m {95 kgf·cm, 82 in·lbf}
2	Insulator bracket No.3	—

Nut installation note

1.Install the nuts as shown in the figure.

azzezw00000911

Symbol	Content
	Servicing procedure
	9.5 N·m {95 kgf·cm, 82 in·lbf}

Remove Rear Propeller Shaft

1.Remove using the procedure shown in the figure.

Step 1

azzezw00000287

Procedure	Part name
1	Connector	—	—
2	Bolt	—	9.5 N·m {95 kgf·cm, 82 in·lbf}
3	O-ring	Replacement part	—
4	Bolt	—	9.5 N·m {95 kgf·cm, 82 in·lbf}
5	Nut	—	9.5 N·m {95 kgf·cm, 82 in·lbf}
6	Bolt	—	9.5 N·m {95 kgf·cm, 82 in·lbf}
7	O-ring	Replacement part	—
8	High voltage battery coolant cooling piping component	—	—

Step 2

ac6wzw00001061

Procedure	Part name
9	Heater hose (See Heater hose connection note)	—	—
10	Heater hose (See Heater hose installation note)	—	—
11	Heater hose (See Heater hose connection note)	—	—
12	Heater hose (See Heater hose connection note)	—	—
13	Bolt	—	11 N·m {110 kgf·cm, 95 in·lbf}
14	Heater pipe component (See Heater pipe component installation note)	—	—
15	Bolt	—	80 N·m {8.15 kgf·m, 59 ft·lbf}
16	Nut	—	—
17	Bolt	—	44.5 N·m {4.55 kgf·m, 32.95 ft·lbf}
18	Rear propeller shaft (See Rear propeller shaft removal note (reused).) (See Rear propeller shaft installation note (reused).) (See Rear propeller shaft installation note (newly replaced).)	—	—

Heater pipe component installation note

1.Install the heater pipe component as shown in the figure.

azzezw00000289

Heater hose connection note

1.Connect the heater hose as shown in the figure.

azzezw00000290

Symbol	Content
	2—6 mm {0.1—0.2 in}

Heater hose connection note

1.Connect the heater hoses as shown in the figure.

azzezw00000291

Heater hose installation note

1.Connect the heater hose as shown in the figure.

azzezw00000292

Heater hose connection note

1.Connect the heater hoses as shown in the figure.

azzezw00000293

Rear propeller shaft removal note (reused)

1.Before removing the rear propeller shaft, place an alignment mark on the boot and shaft parts as shown in the figure.

azzdjw00007701

Rear propeller shaft installation note (reused)

1.If the rear propeller shaft is reused, install it so that the alignment mark on the boot and shaft parts is aligned.

azzdjw00007701

2.Temporarily tighten the front and rear bolts and nuts.

3.Temporarily tighten the center bearing support bolts.

Caution

• If the center bearing support bracket is installed upside down, an abnormal noise may occur. Install the bracket as shown in the figure.

azzezw00000803

Symbol	Content
1	Vehicle lower side
2	Bracket

4.Shake the position at the arrow shown in the figure up and down 2 or 3 times so that the center bearing support bolts and rubber bushings are adjusted correctly according to the good example.

azzdjw00007702

5.Tighten in the order of the front side, rear side, and then the center bearing support.

Rear propeller shaft installation note (newly replaced)

Note

• A new rear propeller shaft is delivered with a protector equipped.

1.Install the rear propeller shaft to the vehicle with the protector attached.

azzdjw00007703

2.Temporarily tighten the front and rear bolts and nuts.

3.Temporarily tighten the center bearing support bolts.

Caution

• If the center bearing support bracket is installed upside down, an abnormal noise may occur. Install the bracket as shown in the figure.

azzezw00000803

Symbol	Content
1	Vehicle lower side
2	Bracket

4.Remove the protector from the rear propeller shaft.

5.Shake the position at the arrow shown in the figure up and down 2 or 3 times so that the center bearing support bolts and rubber bushings are adjusted correctly according to the good example.

azzdjw00007702

6.Tighten in the order of the front side, rear side, and then the center bearing support.

Remove Member Bracket (LH)

1.Remove using the procedure shown in the figure.

azzdjw00003111

Step	Part name
1	Bolt	11 N·m {110 kgf·cm, 95 in·lbf}
2	Fastener	—
3	Front mudguard (LH) (See Partially peeling back front mudguard (LH) note)	—
4	Bolt	11 N·m {110 kgf·cm, 95 in·lbf}
5	Bolt	82 N·m {8.35 kgf·m, 60.35 ft·lbf}
6	Member bracket	—

Partially peeling back front mudguard (LH) note

1.Remove the bolt and fasteners and partially peel back the front mudguard.

Remove Member Bracket (RH)

1.Remove using the procedure shown in the figure.

azzdjw00003112

Step	Part name
1	Bolt	11 N·m {110 kgf·cm, 95 in·lbf}
2	Fastener	—
3	Front mudguard (RH) (See Partially peeling back front mudguard (RH) note.)	—
4	Bolt	11 N·m {110 kgf·cm, 95 in·lbf}
5	Bolt	82 N·m {8.35 kgf·m, 60.35 ft·lbf}
6	Member bracket (RH)	—

Partially peeling back front mudguard (RH) note

1.Remove the bolt and fasteners and partially peel back the front mudguard.

Remove Radiator Mount (LH)

1.Remove in the order indicated in the table.

azzdjw00005754

Step	Part name
1	Bolt	9.5 N·m {95 kgf·cm, 82 in·lbf}
2	Radiator mount (LH)	—

Remove Radiator Mount (RH)

1.Remove in the order indicated in the table.

azzdjw00006812

Step	Part name
1	Bolt	9.5 N·m {95 kgf·cm, 82 in·lbf}
2	Radiator mount (RH)	—

Remove Inverter Bracket

1.Remove in the order indicated in the table.

azzezw00000212

Step	Part name
1	Bolt (See Bolt installation note)	26 N·m {2.65 kgf·m, 19.2 ft·lbf}
2	Inverter bracket	—

Bolt installation note

1.Install the bolts as shown in the figure.

azzezw00000934

Symbol	Content
	Servicing procedure
	Temporarily tighten
	26 N·m {2.65 kgf·m, 19.2 ft·lbf}

Disconnect Motor Cable (Inverter Side)

1.Remove in the order indicated in the table.

azzezw00000240

Step	Part name
1	Bolt	11 N·m {110 kgf·cm, 95 in·lbf}
2	Bolt	11 N·m {110 kgf·cm, 95 in·lbf}
3	Motor cable (inverter side)	—

Disconnect Quick Release Connector (Fuel System) No.3

Warning

• Fuel can easily ignite, therefore always keep sparks and flames away from fuel. If fuel ignites, it could cause serious injury or death and damage to facilities.

• Highly pressurized fuel may spray out if the fuel line is cut. Due to the following dangers occurring with a fuel spray, always complete the [Fuel Line Safety Procedure] to prevent the fuel from spraying.

― Fuel may cause irritation if it comes in contact with skin and eyes.

― If fuel ignites and causes a fire, it may lead to serious injury or death, and damage to property and facilities.

• A person charged with static electricity could cause a fire or explosion, resulting in death or serious injury. Before servicing the fuel system, make sure to discharge static electricity by touching a vehicle.

Caution

• If there is foreign matter on the connecting area of the quick release connector it might damage the connector opposite side. To prevent this, disconnect the quick release connector and clean the connecting area before connecting it again.

1.Disconnect in the order indicated in the table.

azzezw00000115

Step	Part name
1	Quick release connector (fuel system) No.3 (See Quick release connector (fuel system) No.3 disconnection note) (See Quick release connector (fuel system) No.3 connection note)	Engine oil

Quick release connector (fuel system) No.3 disconnection note

1.Move the retainer upward using a small flathead screwdriver or equivalent.

azzezw00000116

2.Pull out the quick release connector at a level angle from the opposite side and disconnect it.

3.Protect the disconnected quick release connector and fuel pipe by wrapping them in plastic to prevent damage or soiling.

Quick release connector (fuel system) No.3 connection note

Note

• If the quick release connector O-ring is damaged or it has slipped, replace the fuel hose.

1.Inspect the fuel hose and the sealing surface on the opposite side for damage or deformation.

• If there is any malfunction, perform replacement.

2.Install the quick release connector in the order shown in the figure.

azzezw00000117

Symbol	Content
	Servicing procedure
	Engine oil application area

Replacing fuel hose

1. Press the fuel hose into the opposite pipe parallel until a click sound is heard and connect.

2. Press the retainer down with your fingers.

― If the retainer cannot be pressed down or the checker tab cannot be removed, press the quick release connector further into the opposite pipe.

3. Pull out the checker tab by hand.

― Do not use pliers.

Reassembling the fuel hose (when not replacing fuel hose)

1. Press the fuel hose into the opposite pipe parallel until a click sound is heard and connect.

2. Press the retainer down with your fingers.

― If the retainer cannot be pressed down, press the quick release connector further into the opposite pipe.

3. Press and pull the quick release connector forward/back several times and verify that it is connected securely.

Disconnect Quick Release Connector (Emission System) No.1

Caution

• If there is foreign matter on the connecting area of the quick release connector it might damage the connector opposite side. To prevent this, disconnect the quick release connector and clean the connecting area before connecting it again.

1.Disconnect in the order indicated in the table.

azzezw00000831

Step	Part name
1	Quick release connector (emission system) No.1 (See Quick release connector (emission system) No.1 disconnection note) (See Quick release connector (emission system) No.1 connection note)	Engine oil

Quick release connector (emission system) No.1 disconnection note

1.Move the retainer upward using a small flathead screwdriver or equivalent.

azzezw00000132

2.Pull out the quick release connector at a level angle from the opposite side and disconnect it.

3.Protect the disconnected quick release connector and evaporative pipe by wrapping them in plastic to prevent damage or soiling.

Quick release connector (emission system) No.1 connection note

Note

• If the quick release connector O-ring is damaged or it has slipped, replace the evaporative hose.

1.Inspect the evaporative hose and the sealing surface on the opposite side for damage or deformation.

• If there is any malfunction, perform replacement.

2.Install the quick release connector in the order shown in the figure.

azzezw00000133

Symbol	Content
	Servicing procedure
	Engine oil application area

Replacing evaporative hose

1. Press the evaporative hose into the opposite pipe parallel until a click sound is heard and connect.

2. Press the retainer down with your fingers.

― If the retainer cannot be pressed down or the checker tab cannot be removed, press the quick release connector further into the opposite pipe.

3. Pull out the checker tab by hand.

― Do not use pliers.

Reassembling evaporative hose (not replacing evaporative hose)

1. Press the evaporative hose into the opposite pipe parallel until a click sound is heard and connect.

2. Press the retainer down with your fingers.

― If the retainer cannot be pressed down, press the quick release connector further into the opposite pipe.

3. Press and pull the quick release connector forward/back several times and verify that it is connected securely.

Remove Muffler Hanger Bracket

1.Remove in the order indicated in the table.

azzezw00000945

Step	Part name
1	Bolt	22 N·m {2.25 kgf·m, 16.25 ft·lbf}
2	Weight	—
3	Muffler hanger bracket	—

Remove Transmission Mount Member

1.Remove in the order indicated in the table.

Step 1

azzezw00000294

Step	Part name
1	Coolant hose	—	—
2	Coolant hose	—	—
3	Coolant hose	—	—
4	Radiator hose	—	—
5	Coolant hose	—	—
6	Bolt	—	9.5 N·m {95 kgf·cm, 82 in·lbf}
7	Condenser refrigerant cooling piping	—	—
8	O-ring	Replacement part	—
9	Connector	—	—
10	Wiring harness clip	—	—
11	Bolt	—	11 N·m {110 kgf·cm, 95 in·lbf}
12	Connector	—	—
13	Connector	—	—
14	Wiring harness clip	—	—
15	Connector	—	—
16	Wiring harness clip	—	—
17	Connector	—	—
18	Nut	—	8.5 N·m {85 kgf·cm, 73 in·lbf}
19	Bolt	—	9.5 N·m {95 kgf·cm, 82 in·lbf}
20	Refrigerant cooling piping	—	—
21	O-ring	Replacement part	—

Step 2

azzezw00000295

Step	Part name
21	Clip	—
22	Bolt	164 N·m {16.7 kgf·m, 120.8 ft·lbf}
23	Front brake caliper component (See Front brake caliper component removal note)	—
24	Bolt	9.5 N·m {95 kgf·cm, 82 in·lbf}
25	Front ABS wheel-speed sensor	—
26	Bolt	—
27	Nut	42.5 N·m {4.3 kgf·m, 31.15 ft·lbf}
28	Knuckle	—
29	Nut	158 N·m {16.15 kgf·m, 116.7 ft·lbf}
30	Bolt	—
31	Strut damper component	—

Step 3

azzezw00000296

Step	Part name
32	Dust boot (See Dust boot removal note)	—	—
33	Bolt	Replacement part	29 N·m {2.95 kgf·m, 21.4 ft·lbf}
34	Intermediate shaft	—	—
35	Bolt (See Bolt removal note)	—	11 N·m {110 kgf·cm, 95 in·lbf}
36	Wiring harness clip	—	—
37	Nut	—	19 N·m {1.95 kgf·m, 14.1 ft·lbf}
38	Bolt	—	56.5 N·m {5.75 kgf·m, 41.55 ft·lbf}
39	Transmission mount member	—	—

Front brake caliper component removal note

1.Set it aside with the brake hose connected so that it does not interfere with the servicing.

Dust boot removal note

1.Partially peel back so that the intermediate shaft bolt can be removed.

Bolt removal note

1.Place the engine lifter under the engine/transmission/front crossmember.

2.Remove the bolt.

Lower Engine Component

1.Remove in the order indicated in the table.

azzdjw00006368

Step	Part name
1	Bolt	210.5 N·m {21.45 kgf·m, 155.1 ft·lbf}
2	Bolt	83 N·m {8.45 kgf·m, 61.05 ft·lbf}
3	Engine component	—

Remove Exhaust Manifold Insulator

1.Remove in the order indicated in the table.

azzdjw00006030

Step	Part name
1	Bolt	9.5 N·m {95 kgf·cm, 82 in·lbf}
2	Exhaust manifold insulator	—

Remove A/F (Air/Fuel Ratio) Sensor

Warning

• A hot engine and exhaust system can cause severe burns. Turn off the engine and wait until they are cool before removing the exhaust system.

Caution

• A hot engine and exhaust system can cause severe burns. Turn off the engine and wait until they are cool before removing the exhaust system.

1.Remove in the order indicated in the table.

azzdjw00004509

Step	Part name
1	Connector	—	—
2	A/F (air/fuel ratio) sensor (See A/F (air/fuel ratio) sensor removal note)	49 L018 001	42 N·m {4.3 kgf·m, 31 ft·lbf}

A/F (air/fuel ratio) sensor removal note

1.Remove the A/F (air/fuel ratio) sensor using the SST as shown in the figure.

azzdjw00004511

Symbol	Content
	42 N·m {4.25 kgf·m, 30.85 ft·lbf}
	49 L018 001

Remove HO2S

1.Remove in the order indicated in the table.

azzdjw00004357

Step	Part name
1	Connector	—	—
2	Clip	—	—
3	HO2S (See HO2S removal note)	49 L018 001	42 N·m {4.25 kgf·m, 30.85 ft·lbf}

HO2S removal note

1.Remove the HO2S using the SST as shown in the figure.