☰ Table of Contents
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1. General Information
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00 Service Information
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100-01 Identification Codes
DESCRIPTION AND OPERATION
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100-02 Jacking and Lifting
DESCRIPTION AND OPERATION
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100-04 Noise, vibration and Harshness
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
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2. Chassis
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04 Suspension
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204-00 Suspension System - General Information
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
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General Procedures
Camber and Caster Adjustment
Ride Height Measurement
Toe Adjustment — Front
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204-01A Front Suspension - Rear Wheel Drive (RWD
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
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Removal and Installation
Ball Joint — Lower
Lower Arm
Shock Absorber and Spring Assembly
Stabilizer Bar and Link
Upper Arm
Wheel Bearing and Wheel Hub
Wheel Knuckle
Wheel Studs
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204-01B Front Suspention - Four Wheel Drive (4WD)
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
DISASSEMBLY AND ASSEMBLY
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Removal and Installation
Ball Joint — Lower
Lower Arm
Shock Absorber and Spring Assembly — SVT Raptor
Shock Absorber and Spring Assembly
Stabilizer Bar and Link
Upper Arm
Wheel Bearing and Wheel Hub
Wheel Knuckle
Wheel Studs
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204-02 Rear Suspension
SPECIFICATIONS
DIAGNOSIS AND TESTING
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Removal and Installation
Leaf Spring Tip Isolator
Shock Absorber
Spring
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204-04 Wheels and Tires
SPECIFICATIONS
DESCRIPTION AND OPERATION
DISASSEMBLY AND ASSEMBLY
DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES
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Diagnosis and Testing
Tire Pressure Monitoring System (TPMS)
Wheels And Tires
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General Procedures
Tire Pressure Monitoring System (TPMS) Sensor Activation
Tire Pressure Monitoring System (TPMS) Sensor Training
Wheel and Tire Rotation
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Removal and Installation
Tire Pressure Monitor (TPM) Module
Wheel and Tire
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05 Driveline
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205-00 Driveline System - General Information
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
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General Procedures
Driveline Angle Adjustment
Driveline Angle Measurement
Driveshaft Runout and Balancing
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205-01 Driveshaft
SPECIFICATIONS
DIAGNOSIS AND TESTING
DISASSEMBLY AND ASSEMBLY
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Description and Operation
Driveshaft
Universal Joints
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Removal and Installation
Driveshaft — Front
Driveshaft — Rear, One-Piece
Driveshaft — Rear, Two-Piece
Driveshaft Slip Yoke Boot
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205-02A Rear Drive Axle-Differential - Ford 8.8inch Ring gear
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
GENERAL PROCEDURES
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Disassembly and Assembly
Differential Case and Ring Gear — Conventional
Differential Case and Ring Gear — Traction-Lok
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In-Vehicule Repair
Axle Shaft
Differential Bearings
Differential Housing Cover
Differential Ring And Pinion
Drive Pinion Flange and Drive Pinion Seal
Rear Wheel Bearing and Axle Shaft Seal
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Removal and Installation
Axle Assembly
Differential Carrier
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205-02B Rear Drive Axle-Differential - Ford 9.75 inch Ring gear
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
GENERAL PROCEDURES
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Disassembly and Assembly
Differential Case and Ring Gear — Conventional
Differential Case and Ring Gear — Electronic Locking Differential (ELD)
Differential Case and Ring Gear — Traction-Lok
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In Vehicule Repair
Axle Shaft
Differential Bearings
Differential Housing Cover
Differential Ring And Pinion
Drive Pinion Flange and Drive Pinion Seal
Electronic Locking Differential (ELD) Field Coil
Rear Wheel Bearing and Axle Shaft Seal
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Removal and Installation
Axle Assembly
Differential Carrier
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205-03 Front Drive Axle-Differential
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
GENERAL PROCEDURES
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Disassembly and Assembly
Axle
Differential Case
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In Vehicule Repair
Drive Pinion Flange and Seal
Stub Shaft Pilot Bearing and Seal
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Removal and Installation
Axle Assembly
Axle Carrier Bushing
Differential Bearings
Differential Carrier
Differential Ring And Pinion
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205-04 Front Drive Halfshafts
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
REMOVAL AND INSTALLATION
DISASSEMBLY AND ASSEMBLY
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06 Brake System
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206-00 Brake System - General Information
SPECIFICATIONS
DESCRIPTION AND OPERATION
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Diagnosis and Testing
Component Tests
Inspection And Verification
Pinpoint Tests
Principles of Operation
Symptom Chart
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General Procedures
Brake Disc Machining
Brake System Bleeding
Brake System Inspection
Component Bleeding
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206-03 Front Disc Brake
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
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Removal and Installation
Brake Caliper Anchor Plate
Brake Caliper
Brake Disc Shield
Brake Disc
Brake Flexible Hose
Brake Pads
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206-04 Rear Disc Brake
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
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Removal and Installation
Brake Caliper
Brake Disc Shield
Brake Disc
Brake Flexible Hose — Inner
Brake Flexible Hose — Outer
Brake Pads
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206-05 Parking Brake and Actuation
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
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General Procedures
Parking Brake Cable Tension Release
Parking Brake Shoe Adjustment
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Removal and Installation
Parking Brake Cable — Front
Parking Brake Cable — Rear, LH
Parking Brake Cable — Rear, RH
Parking Brake Control
Parking Brake Shoes
Parking Brake Warning Indicator Switch
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206-06 Hydraulic Brake Actuation
SPECIFICATIONS
DESCRIPTION AND OPERATION
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Diagnosis and Testing
Diagnostic Trouble Code (DTC) Charts
GENERAL PROCEDURES
Inspection And Verification
Pinpoint Tests
Principles of Operation
Symptom Charts
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Removal and Installation
Brake Master Cylinder
Brake Pedal and Bracket
Brake Pedal Control Switch
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206-07 Power Brake Actuation
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
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Removal and Installation
Brake Booster Vacuum Sensor
Brake Booster
Brake Vacuum Pump
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206-09 Anti-Lock Brake System (ABS and Stability Control
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
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Removal and Installation
Anti-Lock Brake System (ABS) Module
Hydraulic Control Unit (HCU)
Stability-Traction Control Switch
Steering Wheel Rotation Sensor
Wheel Speed Sensor — Front
Wheel Speed Sensor — Rear
Wheel Speed Sensor Ring — Rear
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206-10 Auxiliary Brake System
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
REMOVAL AND INSTALLATION
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11 Steering System
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211-00A Steering System - Electric Power Assist Steering (EPAS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
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211-00B Steering System - Hydraulic Power Assist Steering
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
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General Procedures
Power Steering System Filling
Power Steering System Flushing
Power Steering System Purging
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211-02 Power Steering
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
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Removal and Installation
Inner Tie Rod
Power Steering Fluid Cooler
Power Steering Fluid Reservoir
Power Steering Pump to Steering Gear Pressure Line
Power Steering Pump
Steering Gear — Electronic Power Assist Steering (EPAS)
Steering Gear — Hydraulic Power Assist Steering (HPAS)
Steering Gear to Fluid Cooler Return Hose — From Gear
Steering Gear to Fluid Cooler Return Hose — To Cooler
Steering Gear Turn Tubes
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211-04 Steering Column
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
GENERAL PROCEDURES
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Removal and Installation
Steering Column Motor — Telescopic
Steering Column Motor — Tilt
Steering Column Shaft
Steering Column Shroud — Floor Shift
Steering Column Shroud
Steering Column
Steering Wheel
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211-05 Steering Column Switches
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
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Removal and installation
Ignition Switch
Steering Column Control Module (SCCM)
Steering Column Control Switch
Steering Column Multifunction Switch
Steering Wheel Switch
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3. Powertrain
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03 Engine
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303-00 Engine System - General Information
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
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General Procedures
Bearing Inspection
Camshaft Bearing Journal Diameter
Camshaft End Play — OHC Engines
Camshaft Journal to Bearing Clearance — OHC Engines
Camshaft Lobe Lift
Camshaft Runout
Camshaft Surface Inspection
Connecting Rod Bearing Journal Taper and Out-of-Round
Connecting Rod Bearing Journal-to-Bearing Clearance
Connecting Rod Bend
Connecting Rod Bushing Diameter
Connecting Rod Cleaning
Connecting Rod Large End Bore
Connecting Rod to Crankshaft Side Clearance
Connecting Rod Twist
Core Plug Replacement
Crankshaft End Play
Crankshaft Main Bearing Journal Diameter
Crankshaft Main Bearing Journal Taper and Out-of-Round
Crankshaft Main Bearing Journal-to-Bearing Clearance
Cylinder Bore Cleaning
Cylinder Bore Out-of-Round
Cylinder Bore Taper
Cylinder Head Distortion
Exhaust Manifold Cleaning and Inspection
Flexplate Inspection
Flywheel Inspection
Hydraulic Lash Adjuster Inspection
Piston Diameter
Piston Inspection
Piston Pin Bore Diameter
Piston Pin Diameter
Piston Ring End Gap
Piston Ring-to-Groove Clearance
Piston Selection
Piston To Cylinder Bore Clearance
Powertrain-Drivetrain Mount Neutralizing
Roller Follower Inspection
Spark Plug Inspection
Sprockets
Valve Guide Inner Diameter
Valve Inspection
Valve Seat Inspection
Valve Seat Runout
Valve Seat Width
Valve Spring Installed Length
Valve Spring Squareness
Valve Spring Strength
Valve Stem Diameter
Valve Stem to Valve Guide Clearance
Valve Tappet Inspection
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303-01A Engine - 3.5L GTDI
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
GENERAL PROCEDURES
REMOVAL
DISASSEMBLY
ASSEMBLY
INSTALLATION
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In Vehicule Repair
Camshaft — LH
Camshaft — RH
Crankshaft Front Seal
Crankshaft Pulley and Crankshaft Front Seal — Exploded View
Crankshaft Pulley
Crankshaft Rear Seal with Retainer Plate
Cylinder Head — LH
Cylinder Head — RH
Engine Front Cover
Engine Lubrication Components — Exploded View
Engine Oil Pressure (EOP) Switch
Engine Support Insulators
Flexplate
Front Cover Radial Seal
Intake Manifold
Oil Cooler
Oil Filter Adapter
Oil Pan
Oil Pump Screen and Pickup Tube
Oil Pump
Timing Drive Components
Valve Cover — LH
Valve Cover — RH
Valve Spring, Retainer and Seal
Valve Tappets
Valve Train Components — Exploded View
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DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES
Cylinder Head
Piston
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303-01B Engine - 3.7L
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
GENERAL PROCEDURES
REMOVAL
DISASSEMBLY
ASSEMBLY
INSTALLATION
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In Vehicule Repair
Camshaft — LH
Camshaft — RH
Crankshaft Front Seal
Crankshaft Pulley and Crankshaft Front Seal — Exploded View
Crankshaft Pulley
Crankshaft Rear Seal with Retainer Plate
Cylinder Head — LH
Cylinder Head — RH
Engine Front Cover
Engine Lubrication Components — Exploded View
Engine Oil Pressure (EOP) Switch
Engine Support Insulators
Exhaust Manifold — LH
Exhaust Manifold — RH
Flexplate
Front Cover Radial Seal
Lower Intake Manifold
Oil Cooler
Oil Filter Adapter
Oil Pan
Oil Pump Screen and Pickup Tube
Oil Pump
Timing Drive Components
Upper Intake Manifold
Valve Cover — LH
Valve Cover — RH
Valve Spring, Retainer and Seal
Valve Tappets
Valve Train Components — Exploded View
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DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES
Cylinder Head
Piston
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303-01C Engine - 5.0L (4v)
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
DISASSEMBLY
ASSEMBLY
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DISASSEMBLY AND ASSEMBLY OF SUBASSEMBLIES
Cylinder Head
Piston
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In Vehicule Repair
Camshaft — LH
Camshaft — RH
Camshaft Roller Follower
Crankshaft Front Seal
Crankshaft Pulley and Crankshaft Front Seal — Exploded View
Crankshaft Pulley
Crankshaft Rear Seal with Retainer Plate
Crankshaft Rear Seal
Engine Front Cover
Engine Lubrication Components — Exploded View
Engine Support Insulators — LH
Engine Support Insulators — RH
Exhaust Manifold — LH
Exhaust Manifold — RH
Flexplate or Flywheel and Crankshaft Rear Seal — Exploded View
Flexplate
Hydraulic Lash Adjuster
Intake Manifold
Oil Cooler
Oil Filter Adapter
Oil Level Indicator and Tube
Oil Pan
Oil Pump Screen and Pickup Tube
Oil Pump
Timing Drive Components
Valve Cover — LH
Valve Cover — RH
Valve Seals
Valve Springs
Valve Train Components — Exploded View
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Installation
Cylinder Head
Engine
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Removal
Cylinder Head
Engine
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303-01D Engine - 6.2L (2V)
Camshaft — LH
Camshaft — RH
Camshaft Phaser and Sprocket — LH
Camshaft Phaser and Sprocket — RH
Crankshaft Front Seal
Crankshaft Pulley and Crankshaft Front Seal — Exploded View
Crankshaft Pulley
Crankshaft Rear Seal with Retainer Plate
Crankshaft Rear Seal
Engine Front Cover
Engine Lubrication Components — Exploded View
Engine Oil Pressure (EOP) Switch
Engine Support Insulators
Exhaust Manifold — LH
Exhaust Manifold — RH
Flexplate or Flywheel and Crankshaft Rear Seal — Exploded View
Flexplate
Intake Manifold
Oil Cooler
Oil Filter Adapter
Oil Level Indicator and Tube
Oil Pan
Oil Pump Screen and Pickup Tube
Oil Pump
Rocker Arm
Timing Drive Components
Valve Cover — LH
Valve Cover — RH
Valve Seals
Valve Springs
Valve Train Components — Exploded View
Variable Camshaft Timing (VCT) System Oil Filter
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303-03 Engine Cooling
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
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General Procedures
Cooling System Draining, Filling and Bleeding
Cooling System Flushing
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REMOVAL AND INSTALLATION
Block Heater
Coolant Crossover Manifold Assembly — 3.5L GTDI
Coolant Expansion Tank — 6.2L
Coolant Inlet Pipe — 3.5L GTDI
Coolant Pump — 3.5L GTDI, 3.7L
Coolant Pump — 5.0L
Coolant Pump — 6.2L
Cooling Fan Motor and Shroud
Cooling Module
Degas Bottle — 3.5L GTDI, 3.7L, 5.0L
Radiator Hose
Radiator
Thermostat — 3.5L GTDI
Thermostat — 5.0L
Thermostat — 6.2L
Thermostat Housing — 3.5L GTDI
Thermostat Housing — 5.0L
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303-04A Fuel Charging and Controls - 3.5L GTDI
SPECIFICATIONS
DESCRIPTION AND OPERATION
GENERAL PROCEDURES
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Removal and Installation
Fuel Injection Pump
Fuel Injectors
Fuel Pump Control Module
Fuel Rail and Fuel Injector — Exploded View
Fuel Rail
Throttle Body
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303-04B Fuel Charging and Controls - 3.7L
SPECIFICATIONS
DESCRIPTION AND OPERATION
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REMOVAL AND INSTALLATION
Fuel Injectors
Fuel Pump Control Module
Fuel Rail and Fuel Injector — Exploded View
Fuel Rail
Throttle Body
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303-04C Fuel Charging and Controls - 5.0L
SPECIFICATIONS
DESCRIPTION AND OPERATION
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Removal and Installation
Fuel Injectors
Fuel Pump Control Module
Fuel Rail and Fuel Injector — Exploded View
Fuel Rail
Throttle Body
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303-04D Fuel Charging and Controls - 6.2L
SPECIFICATIONS
DESCRIPTION AND OPERATION
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Removal and INstallation
Fuel Injector
Fuel Pump Control Module
Fuel Rail and Fuel Injector — Exploded View
Fuel Rail
Throttle Body
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303-04E Fuel Charging and Controls - Turbocharger
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
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Removal and installation
Turbocharger — LH
Turbocharger — RH
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303-05 Accessory Drive
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
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Removal and Installation
Air Conditioning (AC) Compressor Belt — 3.5L GTDI, 3.7L, 5.0L
Front End Accessory Drive (FEAD) — Exploded View
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303-06 Starting System
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
GENERAL PROCEDURES
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Removal and Installation
Starter Motor — 3.5L GTDI, 3.7L
Starter Motor — 5.0L (4V), 6.2L (2V)
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303-07A Engine Ignition - 3.5L GTDI
SPECIFICATIONS
DESCRIPTION AND OPERATION
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Removal and installation
Engine Ignition Components — Exploded View
Ignition Coil-On-Plug
Spark Plugs
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303-07B Engine Ignition - 3.7L
SPECIFICATIONS
DESCRIPTION AND OPERATION
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Removal and Installation
Engine Ignition Components — Exploded View
Ignition Coil-On-Plug
Spark Plugs
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303-07C Engine Ignition - 5.0L
SPECIFICATIONS
DESCRIPTION AND OPERATION
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Removal and Installation
Engine Ignition Components — Exploded View
Ignition Coil-On-Plug
Spark Plugs
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303-07D Engine Ignition - 6.2L
SPECIFICATIONS
DESCRIPTION AND OPERATION
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Removal and Installation
Engine Ignition Components — Exploded View
Ignition Coil-On-Plug
Spark Plugs
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303-08 Engine Emission Control
DESCRIPTION AND OPERATION
REMOVAL AND INSTALLATION
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303-12 Intake Air Distribution and Filtering
SPECIFICATIONS
DESCRIPTION AND OPERATION
GENERAL PROCEDURES
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Removal and Installation
Air Cleaner — 3.5L GTDI
Air Cleaner Outlet Pipe — 3.5L GTDI
Charge Air Cooler
Intake Air System Components — Exploded View
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303-13 Evaporative Emissions
SPECIFICATIONS
DESCRIPTION AND OPERATION
GENERAL PROCEDURES
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Removal and Installation
Dust Separator
Evaporative Emission (EVAP) System Components — Exploded View
Evaporative Emission (EVAP) Vapor Ejector
Evaporative Emission Canister Purge Valve
Evaporative Emission Canister Vent Solenoid
Evaporative Emission Canister
Fuel Tank Pressure Sensor
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303-14 Electronic Engine Controls
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
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Removal and Installation
Camshaft Position (CMP) Sensor — 3.5L GTDI
Camshaft Position (CMP) Sensor — 5.0L (4V)
Crankshaft Position (CKP) Sensor — 5.0L (4V)
Engine Control Components — Exploded View, 3.5L GTDI
Engine Control Components — Exploded View, 3.7L
Engine Control Components — Exploded View, 5.0L (4V)
Engine Control Components — Exploded View, 6.2L (2V)
Fuel Rail Pressure (FRP) Sensor — 3.5L GTDI
Manifold Absolute Pressure (MAP) - Intake Air Temperature 2 (IAT2) Sensor — 3.5L GTDI
Mass Air Flow (MAF) Sensor — 3.7L, 5.0L (4V), 6.2L (2V)
Powertrain Control Module (PCM)
Turbocharger Boost Pressure (TCBP) - Charge Air Cooler Temperature (CACT) Sensor — 3.5L GTDI
Turbocharger Bypass Valve
Turbocharger Intake Pressure and Temperature Sensor (TCIPT) — 3.5L GTDI
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07 Automatic Transmission
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307-01 Automatic Transaxle - Transmission - 6R80
SPECIFICATIONS
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Description and Operation
Gear Ratios
Hydraulic Circuits
Hydraulic System
Identification Tags
Major Components
Mechanical Components and Functions
Range Selection
Shift Patterns
Torque Converter
Transmission Description
Transmission Electronic Control System
Transmission Operation
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Diagnosis and Testing
Diagnosis By Symptom
Diagnostic Parameters Identification (PID) Chart
Diagnostic Strategy
Diagnostic Trouble Code (DTC) Charts
Diagnostics
Leakage Inspection
Output State Control (OSC) Mode
Pinpoint Tests — OSC Equipped Vehicle
Preliminary Inspection
Shift Point Road Test
Solenoid Body Strategy
Special Testing Procedures
Torque Converter Diagnosis
Transmission Connector Layouts
Transmission Drive Cycle Test
Visual Inspection
►
General Procedures
Torque Converter Contamination Inspection
Transmission Fluid Cooler Backflushing and Cleaning
Transmission Fluid Drain and Refill
Transmission Fluid Exchange
Transmission Fluid Level Check
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Assembly
Transmission — Early Build
Transmission — Late Build
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Disassembly
Transmission — Early Build
Transmission — Late Build
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Disassembly and Assembly of Subassemblies
Direct Clutch Assembly
Forward Clutch Assembly
Forward-Overdrive Clutch Assembly — Assembly
Forward-Overdrive Clutch Assembly — Disassembly
Intermediate Clutch Assembly
Low-Reverse Clutch Assembly
Main Control
Overdrive Clutch Assembly
Pump Assembly
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In Vehicule Repair
Fluid Pan, Gasket and Filter
Main Control
Manual Control Lever Shaft and Seal
Output Shaft Seal
Shift Solenoids (SS)
Transmission Insulator and Retainer
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Installation
Transmission — Four Wheel Drive (4WD)
Transmission — Rear Wheel Drive (RWD)
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Removal
Transmission — Four Wheel Drive (4WD)
Transmission — Rear Wheel Drive (RWD)
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307-02 Transaxle - Transaxle Cooling
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
►
Removal and Installation
Transmission Fluid Cooler Tubes — 3.5L GTDI, 3.7L
Transmission Fluid Cooler Tubes — 5.0L (4V), 6.2L (2V)
Transmission Fluid Cooler
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307-05 Automatic Transaxle - Transmission External Controls
SPECIFICATIONS
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Diagnosis and Testing
External Controls — Column Shift
External Controls — Floor Shift
►
General Procedures
Brake Shift Interlock Override — Column Shift
Brake Shift Interlock Override — Floor Shift
Selector Lever Cable Adjustment — Column Shift
Selector Lever Cable Adjustment — Floor Shift
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Removal and Installation
Brake Shift Interlock Actuator — Column Shift
Brake Shift Interlock Actuator — Floor Shift
Selector Lever — Column Shift
Selector Lever — Floor Shift
Selector Lever Bezel
Selector Lever Button
Selector Lever Cable — Column Shift
Selector Lever Cable — Floor Shift
Selector Lever Knob
Selector Lever Mechanism — Column Shift
SelectShift™ Switch — Column Shift
SelectShift™ Switch — Floor Shift
Tow-Haul Switch — Column Shift
Tow-Haul Switch — Floor Shift
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08 Manual Transmission, Clutch and Transfer Case
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308-07A Four Wheel Drive (4WD) Systems
SPECIFICATIONS
DESCRIPTION AND OPERATION
GENERAL PROCEDURES
►
Diagnosis and Testing
Electronic Locking Differential (ELD) System
Four Wheel Drive (4WD) Systems — 2-Speed Torque-On-Demand
Four Wheel Drive (4WD) Systems — Electronic Shift
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Removal and Installation
Integrated Wheel End (IWE)
Mode Select Switch (MSS)
Transfer Case Control Module (TCCM)
Transfer Case Shift Motor
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308-07B Transfer Case
SPECIFICATIONS
DESCRIPTION AND OPERATION
GENERAL PROCEDURES
IN-VEHICLE REPAIR
REMOVAL
INSTALLATION
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Disassembly and Assembly
Transfer Case — 2-Speed Torque-On-Demand
Transfer Case — Electronic Shift
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09 Exhaust System
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309-00 Exhaust System
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
►
General Procedures
Exhaust System Alignment
Torca® Clamp
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Removal and Installation
Exhaust Intermediate Pipe
Exhaust System — Exploded View
Exhaust Y-Pipe — Dual Catalytic Converter
Muffler and Tailpipe
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10 Fuel System
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310-00 Fuel System - General Information
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
►
General Procedures
Fuel System Pressure Release
Fuel System Pressure Test
Fuel Tank Draining
Quick Connect Coupling
►
310-01 Fuel Tank and Lines
SPECIFICATIONS
DESCRIPTION AND OPERATION
►
Removal and Installation
Fuel Level Sender
Fuel Lines — Exploded View
Fuel Lines
Fuel Pump Module — Exploded View
Fuel Pump Module
Fuel Tank and Filler Pipe — Exploded View
Fuel Tank Filler Pipe
Fuel Tank
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310-02 Acceleration Control
SPECIFICATIONS
DESCRIPTION AND OPERATION
►
Removal and Installation
Accelerator Pedal — Adjustable
Accelerator Pedal — Fixed
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4. Electrical
►
12 Climate Control System
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412-00 Climate Control System - General Information and Diagnostics
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
►
General Procedures
Air Conditioning (AC) Clutch Air Gap Adjustment
Air Conditioning (AC) Odor Treatment
Air Conditioning (AC) System Flushing
Air Conditioning (AC) System Recovery, Evacuation and Charging
Electronic Leak Detection
Fluorescent Dye Leak Detection
Refrigerant Identification Testing
Refrigerant Oil Adding
Refrigerant System Tests
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412-01 Climate Control
SPECIFICATIONS
►
Description and Operation
Air Conditioning
Air Distribution and Filtering
Control Components
Heating and Ventilation
►
Removal and Installation
Air Conditioning — Exploded View
Air Conditioning (AC) Compressor
Blower Motor Resistor
Blower Motor Speed Control
Blower Motor
Clutch and Clutch Field Coil
Compressor to Condenser Discharge Line
Condenser Core
Desiccant Bag
Evaporator Core
Heater Core And Evaporator Core Housing
Heater Core
Heating Ventilation Air Conditioning (HVAC) Module
In-Vehicle Temperature and Humidity Sensor
Mode Door Actuator — Air Inlet Door
Mode Door Actuator — Defrost-Panel-Floor Door
Plenum Chamber
Register
Temperature Blend Door Actuator — Driver Side
Temperature Blend Door Actuator — Passenger Side
Thermostatic Expansion Valve Manifold and Tube Assembly
Thermostatic Expansion Valve
►
13 Instrumentation and Warning Systems
►
413-00 Instrument Cluster and Panel Illumination
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
REMOVAL AND INSTALLATION
►
413-01 Instrumentation, Message Center, and Warning Chimes
►
Description and Operation
Information And Message Center
Instrument Panel Cluster (IPC)
Warning Chimes
DIAGNOSIS AND TESTING
►
General Procedures
Belt-Minder® Deactivating-Activating
Compass Calibration
Compass Zone Adjustment
Message Center Configuration
►
Removal and Installation
Instrument Panel Cluster (IPC) Lens
Instrument Panel Cluster (IPC)
►
413-06 Horn
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
REMOVAL AND INSTALLATION
►
413-13 Parking Aid
SPECIFICATIONS
DESCRIPTION AND OPERATION
►
Diagnosis and Testing
Parking Aid — Video
Parking Aid
►
General Procedures
Azimuth System Check
Elevation System Check
►
Removal and Installation
Camera Switching Module
Parking Aid Module (PAM)
Parking Aid Sensor
Video Camera — Front
Video Camera — Rear
►
14 Battery and Charging System
►
414-00 Charging System
SPECIFICATIONS
DESCRIPTION AND OPERATION
►
Diagnosis and Testing
Diagnostic Trouble Code (DTC) Chart
Inspection And Verification
Pinpoint Test
Principles of Operation
Symptom Chart
►
Removal and installation
Generator — 3.5L GTDI
Generator — 3.7L
Generator — 5.0L
Generator — 6.2L
►
414-01 Battery, Mounting and Cables
SPECIFICATIONS
DESCRIPTION AND OPERATION
►
Diagnosis and Testing
Battery Drain Test
Inspection And Verification
Principles of Operation
►
Removal and Installation
Battery and Battery Tray — Exploded View
Battery Cables — 3.5L GTDI, 3.7L
Battery Cables — 5.0L
Battery Cables — 6.2L
Battery Current Sensor
Battery Tray
Generator Current Sensor
►
414-05 High Voltage Converter-Power Point Inverter
SPECIFICATIONS
DESCRIPTION AND OPERATION
Diagnosis and Testing
►
Removal and Installation
Alternating Current (AC) Power Point
Direct Current-Alternating Current (DC-AC) Inverter
►
15 Audio Systems
►
415-00A Information and Entertainment Systems - AM-FM
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
GENERAL PROCEDURES
►
Removal and Installation
Antenna — AM-FM
Antenna Cable — AM-FM
Audio Control Module (ACM)
Speaker — Door
►
415-00B Information and Entertainment Systems AM-Fm-CD
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
►
General Procedures
Accessory Protocol Interface Module (APIM) Programming
Accessory Protocol Interface Module (APIM) Reset
Audio Control Module (ACM) Self-Diagnostic Mode
Satellite Radio Electronic Serial Number (ESN) Retrieval
►
Removal and Installation
Accessory Protocol Interface Module (APIM)
Antenna — AM-FM
Antenna — Satellite Radio
Antenna Cable — AM-FM
Antenna Cable — Satellite Radio
Audio Control Module (ACM)
Audio Input Jack
Compass Module
Front Controls Interface Module (FCIM)
Front Display Interface Module (FDIM)
Global Positioning System Module (GPSM)
Microphone
Speaker — A-Pillar
Speaker — Door
Universal Serial Bus (USB) Cable and Port
►
415-00C Information and Entertainment systems - 4.2 inch Display
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
►
General Procedures
Accessory Protocol Interface Module (APIM) Programming
Accessory Protocol Interface Module (APIM) Reset
Audio Control Module (ACM) Self-Diagnostic Mode
Satellite Radio Electronic Serial Number (ESN) Retrieval
►
Removal and Installation
Accessory Protocol Interface Module (APIM)
Antenna — AM-FM
Antenna — Satellite Radio
Antenna Cable — AM-FM
Antenna Cable — Satellite Radio
Audio Control Module (ACM)
Audio Input Jack
Front Controls Interface Module (FCIM)
Front Controls-Display Interface Module (FCDIM)
Global Positioning System Module (GPSM)
Microphone
Speaker — A-Pillar
Speaker — Door
Universal Serial Bus (USB) Cable and Port
►
415-00D Information and Entertainment Systems - 8 inch Touchscreen
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
►
General Procedures
Accessory Protocol Interface Module (APIM) Custom Programming
Accessory Protocol Interface Module (APIM) Module Replacement Programming
Accessory Protocol Interface Module (APIM) Reset
Accessory Protocol Interface Module (APIM) Standard Programming
Audio Control Module (ACM) Self-Diagnostic Mode
Satellite Radio Electronic Serial Number (ESN) Retrieval
Touchscreen Calibration
►
Removal and Installation
Accessory Protocol Interface Module (APIM)
Antenna — AM-FM
Antenna — Satellite Radio
Antenna Cable — AM-FM
Antenna Cable — Satellite Radio
Audio Control Module (ACM)
Front Controls Interface Module (FCIM)
Front Display Interface Module (FDIM)
Global Positioning System Module (GPSM)
Media Hub
Microphone
Speaker — A-Pillar
Speaker — Door
Universal Serial Bus (USB) Cable and Port
►
415-00E Information and Entertainment Systems - Sony 8 Inch
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
►
General Procedures
Accessory Protocol Interface Module (APIM) Custom Programming
Accessory Protocol Interface Module (APIM) Module Replacement Programming
Accessory Protocol Interface Module (APIM) Reset
Accessory Protocol Interface Module (APIM) Standard Programming
Audio Control Module (ACM) Self-Diagnostic Mode
Satellite Radio Electronic Serial Number (ESN) Retrieval
Touchscreen Calibration
►
Removal and Installation
Accessory Protocol Interface Module (APIM)
Antenna — AM-FM
Antenna — Satellite Radio
Antenna Cable — AM-FM
Antenna Cable — Satellite Radio
Audio Control Module (ACM)
Audio Digital Signal Processing (DSP) Module — Front Captain's Chair
Audio Digital Signal Processing (DSP) Module — Split Bench
Front Controls Interface Module (FCIM)
Front Display Interface Module (FDIM)
Global Positioning System Module (GPSM)
Media Hub
Microphone
Speaker — A-Pillar
Speaker — Door
Speaker — Instrument Panel
Speaker Enclosure
Universal Serial Bus (USB) Cable and Port
►
415-00F Information and Entertainment Systems - Fork Work Solutions
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
►
Removal and Installation
Modem — Antenna
Telematics Module
►
17 Lightning
►
417-01 Exterior Lighting
SPECIFICATIONS
DESCRIPTION AND OPERATION
►
Diagnosis and Testing
Autolamps
Daytime Running Lamps (DRL)
Diagnostic Trouble Code (DTC) Chart
Fog Lamps
Headlamps
Parking, Rear and License Plate Lamps
Reversing Lamps
Stoplamps
Trailer Lamps
Turn Signal and Hazard Lamps
►
General Procedures
Autolamps Time Delay Adjustment
Front Fog Lamp Adjustment
Headlamp Adjustment
►
Removal and Installation
Ballast
Fog Lamp Bulb
Fog Lamp
Headlamp Assembly
Headlamp Bulb — Halogen
Headlamp Bulb — HID
Headlamp Switch
High Mounted Stoplamp
Light Sensor
Puddle Lamp
Rear Lamp Assembly
Side Lamp Assembly — Outside Rear View Mirror, Aero
Side Lamp Assembly — Outside Rear View Mirror, Trailer Tow
Side Lamp-Front Turn Signal Lamp Bulb
Side Marker Lamp — Front
Side Marker Lamp — Rear
Stoplamp Switch
►
417-02 Interior Lighting
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
►
Removal and Installation
Ambient Lighting Switch
Interior Lamp
►
18 Electrical Distribution
►
418-00 Module Communications Network
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
►
418-01 Module Configuration
DIAGNOSIS AND TESTING
GENERAL PROCEDURES
►
19 Electronic Feature Group
►
419-01A - Anti-Theft - Perimeter
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
►
419-01B Anti-Theft - Passive Anti-Theft System (PATS
DESCRIPTION AND OPERATION
►
Diagnosis and Testing
Anti-Theft
MyKey® Restrictions on Vehicle Operation
►
General Procedures
Key Programming — Enable-Disable Spare Key Programming
Key Programming — Program a Key Using Two Programmed Keys
Key Programming — Unlimited Key Mode
Key Programming Using Diagnostic Equipment
MyKey® Programming
Passive Anti-Theft System (PATS) Parameter Reset
REMOVAL AND INSTALLATION
►
419-02 Remote Convenience
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
GENERAL PROCEDURES
►
419-03 Cruise Control
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
►
419-10 Multifunction Electronic Modules
SPECIFICATIONS
DESCRIPTION AND OPERATION
GENERAL PROCEDURES
►
Diagnostic and Testing
Body Control Module (BCM)
Diagnostic Trouble Code (DTC) Chart
Upfitter Relay Box
►
Removal and Installation
Body Control Module (BCM)
Upfitter Switch
►
5. body and Paint
►
01 Body
►
501-00 Body System - General Information
SPECIFICATIONS
DIAGNOSIS AND TESTING
►
Description and OPeration
Body Sealer Types And Applications
Insulation
►
501-02 Front End Body Panels
SPECIFICATIONS
GENERAL PROCEDURES
►
Removal and Installation
Cowl Panel Grille
Fender Splash Shield
Fender
Front End Body Panels — Exploded View
Radiator Grille Support
►
501-03 Body Closures
SPECIFICATIONS
►
General Procedures
Door Alignment — Front
Door Alignment — Rear, SuperCab
Door Alignment — Rear, SuperCrew
►
Removal and Installation
Door — Front
Door — Rear, SuperCab
Door — Rear, SuperCrew
Door Check Arm — Front
Door Check Arm — Rear, SuperCab and SuperCrew
►
501-04 Pickup Bed and Platform Body
SPECIFICATIONS
DESCRIPTION AND OPERATION
GENERAL PROCEDURES
►
Removal and Installation
Pickup Bed
Tailgate Lift Assist Torsion Rod
Tailgate Step Assist Handle
Tailgate Step
►
501-05 Interior Trim and Ornamentation
SPECIFICATIONS
►
Removal and Installation
A-Pillar Trim Panel
B-Pillar Trim Panel — Regular Cab
B-Pillar Trim Panel — SuperCab
B-Pillar Trim Panel — SuperCrew
Cowl Side Trim Panel
C-Pillar Trim Panel
Door Trim Panel — Front
Door Trim Panel — Rear, SuperCab
Door Trim Panel — Rear, SuperCrew
Headliner — Regular Cab
Headliner — SuperCrew
Interior Trim — Exploded View
►
501-08 Exterior Trim and Ornamentation
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
►
Removal and Installation
Applique — Rear
Exterior Trim — Exploded View
Fender Moulding — Front
Fender Moulding — Rear
Pickup Bed Side Step
Power Running Board (PRB) Module
Power Running Board (PRB) Motor
Power Running Board (PRB) Step
Power Running Board (PRB)
Window Moulding
►
501-09 Rear View Mirrors
SPECIFICATIONS
DESCRIPTION AND OPERATION
GENERAL PROCEDURES
►
Removal and INstallation
Exterior Mirror Control Switch — Aero
Exterior Mirror Control Switch — Trailer Tow
Exterior Mirror Cover — Aero
Exterior Mirror Cover — Trailer Tow
Exterior Mirror Glass — Aero
Exterior Mirror Glass — Spotter, Trailer Tow
Exterior Mirror Glass — Trailer Tow
Exterior Mirror Motor
Exterior Mirror
Interior Rear View Mirror
►
501-10 Seating
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
►
removal and installation
Driver Seat Module (DSM)
Dual Climate Controlled Seat Module (DCSM)
Front Seat Motor Cable
Head Restraint Guide Sleeve
Heated Seat Module — Rear
Heated Seat Switch — Rear
Lumbar Assembly — Manual
Lumbar Assembly — Power
Memory Set Switch
Seat — Exploded View, Front, Center
Seat — Exploded View, Front
Seat — Exploded View, Rear, Crew Cab
Seat — Exploded View, Rear, SuperCab
Seat — Front, Center
Seat — Front
Seat — Rear, Crew Cab, 40 Percent
Seat — Rear, Crew Cab, 60 Percent
Seat — Rear, SuperCab
Seat Armrest — Rear, Crew Cab
Seat Backrest — Front, Center
Seat Backrest — Front
Seat Backrest — Rear, Crew Cab
Seat Backrest Cover — Front, Center
Seat Backrest Cover — Front
Seat Backrest Cover — Rear, Crew Cab
Seat Backrest Cover — Rear, SuperCab
Seat Backrest Heater Mat — Front
Seat Backrest Heater Mat — Rear
Seat Backrest Latch — Rear, Crew Cab
Seat Backrest Thermo-Electric Device
Seat Control Switch
Seat Cushion Cover — Front, Center
Seat Cushion Cover — Front
Seat Cushion Cover — Rear, Crew Cab
Seat Cushion Cover — Rear, SuperCab
Seat Cushion Heater Mat — Front
Seat Cushion Heater Mat — Rear
Seat Cushion Thermo-Electric Device
Seat Latch — Front, Center
Seat Latch — Rear, Crew Cab
Seat Latch — Rear, SuperCab
Seat Latch Striker — Rear, Crew Cab
Seat Recliner Motor
Seat Track Motor — Front
Seat Track
►
Disassembly and Assembly
Seat Armrest — Rear, Crew Cab
Seat Backrest — Front
Seat Backrest — Rear, Crew Cab
Seat Backrest — Rear, SuperCab
Seat Cushion — Front
Seat Cushion — Rear, CrewCab
Seat Cushion — Rear, SuperCab
►
501-11 Glass, Frames and Mechanisms
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
►
General Procedures
Glass Reseal — Windshield
Lead Terminal Repair
Window Glass Adjustment — Front Door
Window Grid Wire Repair
Window Motor Initialization
►
Removal and Installation
Door Glass Top Run — Front
Door Glass Top Run — Rear, SuperCab
Door Glass Top Run — Rear, SuperCrew
Glass, Frames and Mechanisms — Exploded View, Front Door
Glass, Frames and Mechanisms — Exploded View, Rear Door
Glass, Frames and Mechanisms — Exploded View, Rear
Window Control Switch — Front
Window Control Switch — Rear
Window Glass — Front Door
Window Glass — Rear Door, SuperCab
Window Glass — Rear Door, SuperCrew
Window Glass — Rear, Manual Sliding Panel
Window Glass — Rear, Power Sliding Panel
Window Glass — Rear
Window Regulator and Motor — Front Door
Window Regulator and Motor — Rear Door, SuperCab
Window Regulator and Motor — Rear Door, SuperCrew
Window Regulator and Motor — Rear
Window Regulator Motor — Rear
Window Regulator Motor
Windshield Glass
►
501-12 Instrument Panel and Console
SPECIFICATIONS
►
Removal and Installation
Console — Floor
Console — Overhead
Instrument Cluster Finish Panel
Instrument Panel — Exploded View
Instrument Panel Finish Panel — Center, LH
Instrument Panel Finish Panel — Center, Lower
Instrument Panel Finish Panel — Center, RH
Instrument Panel Finish Panel — Center, Upper
Instrument Panel Finish Panel — LH
Instrument Panel Finish Panel — RH
Instrument Panel
Power Point
Storage Compartment — Lower
Storage Compartment — Upper
►
501-14 Handles, Locks, Latches and Entry Systems
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
►
General Procedures
Autolock and Auto-Unlock Programming
Door Handle to Latch Rod Adjustment
Keyless Entry Keypad Code Programming
Latch Lubrication
Remote Keyless Entry (RKE) Transmitter Programming
Remote Memory Activation
Remote Memory Deactivation
Stepped Unlock Programming
►
Removal and Installation
Door Ajar Switch — Rear, SuperCab
Door Lock Control Switch
Door Lock Cylinder
Exterior Door Handle — SuperCrew
Exterior Front Door Handle
Front Door Handles, Locks and Latches — Exploded View
Front Door Latch
Hood Latch and Components — Exploded View
Hood Latch Release Handle — Primary
Hood Latch Release Handle — Secondary
Hood Latch
Ignition Lock Cylinder — Functional
Ignition Lock Cylinder — Non Functional
Interior Door Handle — Front
Interior Door Handle — SuperCab
Interior Door Handle — SuperCrew
Keyless Entry Keypad
Pickup Bed Side Step Latch
Rear Door Handles, Locks and Latches — Exploded View, Super Crew
Rear Door Handles, Locks and Latches — Exploded View, SuperCab
Rear Door Latch — Lower, SuperCab
Rear Door Latch — SuperCrew
Rear Door Latch — Upper, SuperCab
Tailgate Handle, Lock and Latches — Exploded View
Tailgate Latch Remote Control
Tailgate Latch
Tailgate Lock Cylinder
Tailgate Release Handle
►
501-16 Wipers and Washers
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
GENERAL PROCEDURES
►
Removal and Installation
Rain Sensor Bracket
Rain Sensor
Washer Pump
Wiper and Washer System — Exploded View
Wiper Motor
Wiper Mounting Arm and Pivot Shaft
Wiper Pivot Arm
►
501-17 Roof Opening Panel
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
►
General Procedures
Roof Opening Panel Alignment
Roof Opening Panel Motor Initialization
►
Removal and Installation
Air Deflector
Roof Opening Panel — Exploded View
Roof Opening Panel Control Switch
Roof Opening Panel Frame
Roof Opening Panel Glass
Roof Opening Panel Motor
Roof Opening Panel Rear Trough Guide
Roof Opening Panel Shield
Trough Assembly
►
501-19 Bumpers
SPECIFICATIONS
GENERAL PROCEDURES
►
Removal and Installation
Bumper — Front
Bumper — Rear
Bumper Cover — Front
►
501-20A Safety Belt System
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
►
General Procedures
Safety Belt Cleaning
Safety Belt Inspection and Repair After a Collision
Safety Belt Maintenance
Safety Belt Tongue Rotated on Belt
Safety Belt Twisted at the Safety Belt Guide
►
Removal and Installation
Child Safety Seat Tether Anchor — LATCH, SuperCab and Crew Cab
Child Safety Seat Tether Anchor
Safety Belt Buckle — Front, Center
Safety Belt Buckle — Front
Safety Belt Buckle — Rear
Safety Belt Retractor — Front, Center
Safety Belt Retractor — Rear, Center
Safety Belt Retractor — Rear
Safety Belt Retractor and Pretensioner — Regular Cab and Crew Cab
Safety Belt Retractor and Pretensioner — SuperCab
Safety Belt Shoulder Height Adjuster — Regular Cab and Crew Cab
Safety Belt Shoulder Height Adjuster — SuperCab
►
501-20B Supplemental Restraint System
SPECIFICATIONS
DESCRIPTION AND OPERATION
DIAGNOSIS AND TESTING
►
General Procedures
Inspection and Repair After a Supplemental Restraint System (SRS) Deployment
Occupant Classification Sensor (OCS) System Reset
Occupant Classification Sensor (OCS) System Zero Seat Weight Test
Supplemental Restraint System (SRS) Deactivation and Reactivation
Supplemental Restraint System (SRS) Depowering and Repowering
►
Removal and Installation
Clockspring
Driver Airbag
Front Impact Severity Sensor
Occupant Classification System Module (OCSM)
Passenger Airbag Deactivation (PAD) Indicator
Passenger Airbag
Restraints Control Module (RCM)
Safety Canopy Module
Seat Position Sensor
Side Airbag
Side Impact Sensor — Front Door
Side Impact Sensor — Second Row
►
501-35 Body Repairs
SPECIFICATIONS
►
Description and Operation
Adhesives
Body
Plastic Components
Sealers
Sound Deadeners and Insulators
Welding Precautions — Steel
►
General Procedures
Anchoring and Pulling Guidelines
Plastics Identification
Plastics Repair
Refinishing — Environmental Damage
Refinishing — Manufacturing Damage
Restoring Corrosion Protection Following Repair
Sectioning Guidelines
Weld-Bonding
►
Removal and Installation
Door Outer Panel
Frame Members — Bed Attachment Bracket
Frame Members — Front Frame Horn
Frame Members — Front Frame Section
Frame Members — Rear Frame Section
Inner Body Reinforcing Panels
Pickup Bed Side Panel — Styleside
Roof Panel
►
02 Frame and Mounting
►
502-02 Full Frame and Body Mounting
SPECIFICATIONS
DESCRIPTION AND OPERATION
►
General Procedures
Body Retainer Cage Nuts
Frame Drilling
►
Removal and Installation
Trailer Hitch
Transmission Support Crossmember