id01121a951500

D-code

Open Capsule Cover

1.Open in the order indicated in the table.

ac6wzw00000012

Opening capsule cover note

1.Open the capsule cover as shown in the figure.

ac6wzw00000013

Symbol	Content
	Servicing procedure

Closing capsule cover note

1.Close the capsule cover as shown in the figure.

ac6wzw00000014

Symbol	Content
	Servicing procedure

Remove Front Under Cover No.2

1.Remove using the procedure shown in the figure.

azzdjw00000583

Step	Part name
1	Bolt	11 N·m {110 kgf·cm, 95 in·lbf}
2	Fastener	—
3	Front under cover No.2	—

Remove Front Under Cover No.1

1.Remove using the procedure shown in the figure.

azzdjw00000582

Step	Part name
1	Bolt	11 N·m {110 kgf·cm, 95 in·lbf}
2	Screw	2 N·m {20 kgf·cm, 17 in·lbf}
3	Fastener	—
4	Front under cover No.1	—

Drain Engine Coolant (Main)

1.Open the coolant reserve tank cap.

azzdjw00007646

2.Drain the engine coolant (main) from the coolant reserve tank.

3.Remove the drain plug (main) and drain the engine coolant (main).

azzdjw00005248

4.Install the drain plug (main).

Remove Water Pump Drive Belt

1.Remove in the order indicated in the table.

azzdjw00004394

Water pump drive belt removal note

1.Apply a cloth to the water pump drive belt as shown in the figure.

azzdjw00004395

2.Pull the cloth in the direction of the arrow and rotate the crankshaft pulley clockwise.

azzdjw00004396

3.Remove the water pump drive belt.

Water pump drive belt installation note

1.Set one side of the water pump drive belt in the groove of the crankshaft pulley.

2.Set the other side of the water pump drive belt in the step of the water pump pulley.

azzdjw00004397

3.Pushing up the belt so that it is fitted in from the step of the water pump pulley to the groove of the pulley, rotate the crankshaft pulley clockwise.

azzdjw00004398

4.After the belt is installed, rotate the crankshaft pulley clockwise approx. 180° and verify that the water pump drive belt is installed correctly.

• If the belt ribs and the pulley grooves are not engaged correctly, remove the belt and reinstall it.

Water pump pulley remove

1.Remove in the order indicated in the table.

azzdjw00005099

Step	Part name
1	Bolt (See Water Pump Component Removal Note)	9.5 N·m {97 kgf·cm, 84 in·lbf}
2	Water pump pulley	—

Water Pump Component Removal Note

1.Align the holes of the water pump pulley with those of the water pump as shown in the figure.

azzdjw00005101

2.Insert an appropriate bolt (approximately 70 mm {2.8 in} in length) into the hole of the water pump as shown in the figure to lock the rotation of the water pump pulley.

azzdjw00005102

3.Remove the bolt used for rotation stop.

Remove Water Pump

1.Remove in the order indicated in the table.

azzezw00000898

Step	Part name
1	Wiring harness clip	—	—
2	Screw (See Screw installation note)	—	9.5 N·m {97 kgf·cm, 84 in·lbf}
3	Water pump	—	—
4	Gasket	Replacement part	—

Screw installation note

1.Install the screws using the procedure shown in the figure.

azzdjw00005406

Symbol	Content
	Servicing procedure
	Temporarily tighten
	9.5 N·m {97 kgf·cm, 84 in·lbf}

Install in Reverse Order of Removal

1.Install in the reverse order of removal.

Add Engine Coolant (Main)

1.Add engine coolant (main) to the top surface of the radiator filler port.

azzdjw00007645

2.Add engine coolant (main) to the coolant reserve tank up to the FULL line.

azzdjw00007652

3.After the engine coolant (main) is added up to the FULL line of the coolant reserve tank, add an additional 0.26 L {0.27 US qt, 0.23 Imp qt.}.

Perform Engine Coolant (Main) Air Bleeding (With e-SKYACTIV PHEV)

1.Perform the following procedure switch to compulsory engine start mode.

(1)Switch the ignition ON (Ready off) under the following conditions.

• Shift position: P position

• Brake pedal: Not depressed

(2)Depress and release the accelerator pedal 5 times with the brake pedal depressed.

(3)Release the brake pedal and depress the accelerator pedal again the same number of times.

(4)Depress the accelerator pedal the same number of times again while depressing the brake pedal again.

(5)Release the brake pedal.

(6)When the output limit warning light flashes 5 times, the preparation to switch to maintenance mode is competed.

• If the output limit warning light does not flash because the transition to maintenance mode has failed, switch the ignition OFF and verify if the implementation permit conditions are met. If there is no problem, repeat the procedure from Step 1.(See MAINTENANCE MODE.)

Note

• When the preparation for switching to maintenance mode is completed, maintenance mode is not completed even if the ignition is switched OFF.

• The mode returns to the transition preparation completion status by switching the ignition ON again after switching the ignition OFF.

(7)Depress the brake pedal again and switch the main power ON to switch to the desired mode.

2.Perform the engine coolant (main) air bleeding using the following procedure.

(1)Maintain the engine speed at approx. 2,000 rpm for 5 min.

(2)Maintain the engine speed at approx. 2,000 rpm for 10 s.

(3)Maintain idling for 30 s.

(4)Repeat Steps (2) and (3) 5 times.

(5)Maintain the engine speed at approx. 3,000 rpm for 10 s.

(6)Maintain idling for 30 s.

(7)Repeat Steps (5) and (6) 5 times.

(8)Increase the engine speed to approx. 4,000 rpm, and then idle.

(9)Maintain the engine speed at approx. 2,000 rpm for 10 s.

(10)Maintain idling for 30 s.

(11)Repeat Steps (2) to (10) until the air is bled out.

3.Stop the engine and wait until the engine coolant (main) temperature decreases.

4.If the engine coolant (main) level is low, add engine coolant (main) and inspect the coolant amount.

Remove Cooling System Cap

1.Remove in the order indicated in the table.

ac6wzw00000094

Inspect For Engine Coolant Leakage

Warning

• A hot engine can cause severe burns. Turn off the engine and wait until it is cool before performing the servicing.

• If the engine cooling system cap is removed when the engine is hot, steam and boiling water may be ejected, causing severe burns or severe injury. Perform the removal of the engine cooling system cap when the engine is cool.

• When removing the engine cooling system cap, cover the engine cooling system cap with a clean cloth and remove it slowly.

Note

• Perform the procedure with the engine cooling system cap removed.

1.Install the radiator cap tester to the filling port.

ampjjw00003132

2.Apply pressure using the radiator cap tester.

3.When pressurizing the radiator, verify that the pressure is maintained.

• If the pressure decreases, repair or replace the location where water is leaking because water leakage can be considered.

Install cooling system cap

1.Install in the order indicated in the table.

ac6wzw00000094