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Workshop Manual
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100 Service Information
Information - Overview
About this Manual
Symbols Glossary
Diagnostic Methods
Health and Safety Precautions
High Voltage System Health and Safety Precautions
Gasoline and Gasoline-Ethanol Fuel Systems Health and Safety Precautions
Climate Control System Health and Safety Precautions
Battery and Battery Charging Health and Safety Precautions
Brake and Clutch Systems Health and Safety Precautions
Engine Cooling System Health and Safety Precautions
Pyrotechnic Device Health and Safety Precautions
Body Repair Health and Safety and General Precautions
Wheel and Tire Health and Safety Precautions
Diesel Fuel System Health and Safety Precautions
Identification Codes
Jacking and Lifting - Overview
Noise, Vibration and Harshness (NVH)
Noise, Vibration and Harshness (NVH)
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204 Suspension
Specifications
Suspension System
Front Toe Adjustment
Rear Toe Adjustment
Rear Camber Adjustment
Front Suspension - Overview
Front Suspension - Component Location
Front Strut and Spring Assembly - Vehicles With: Dynamic Suspension
Front Strut and Spring Assembly - Vehicles Without: Dynamic Suspension
Front Stabilizer Bar
Front Stabilizer Bar Link
Front Wheel Bearing and Wheel Hub
Lower Arm
Wheel Knuckle
Wheel Studs
Front Strut and Spring Assembly
Rear Suspension - Overview
Rear Suspension - Component Location
Lower Arm
Lower Arm Vertical Link
Rear Shock Absorber
Rear Shock Absorber
Rear Stabilizer Bar
Rear Stabilizer Bar Link
Spring
Toe Link
Upper Arm
Wheel Bearing and Wheel Hub - AWD
Wheel Bearing and Wheel Hub - FWD
Wheel Knuckle - AWD
Wheel Knuckle - FWD
Wheel Studs
Specifications
Wheels and Tires - Overview
Wheels and Tires
Seized Wheel Removal
Wheel to Hub Runout Minimization
Wheel to Tire Runout Minimization
Wheel and Tire
Tire Pressure Monitoring System (TPMS) - Component Location
Tire Pressure Monitoring System (TPMS) - Overview
Tire Pressure Monitoring System (TPMS) - System Operation and Component Description
Tire Pressure Monitoring System (TPMS)
Tire Pressure Monitoring System (TPMS) Sensor Activation
Tire Pressure Monitoring System (TPMS) Sensor Location Calibration
Tire Pressure Monitoring System (TPMS) Sensor
Vehicle Dynamic Suspension - Component Location
Vehicle Dynamic Suspension - Overview
Vehicle Dynamic Suspension - System Operation and Component Description
Front Suspension Height Sensor
Rear Suspension Height Sensor
Vehicle Dynamics Control Module (VDM)
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205 Driveline
Specifications
Driveshaft - Overview
Driveshaft
Specifications
Rear Drive Axle and Differential - Overview
Rear Drive Axle and Differential - System Operation and Component Description
Differential Fluid Level Check
Differential Input Shaft Seal
Axle Assembly
Differential Front Bushing
Differential Rear Bushing
Rear Halfshaft Seal
Specifications
Front Drive Halfshafts - Component Location
Front Drive Halfshafts - Overview
Front Drive Halfshafts - System Operation and Component Description
Front Drive Halfshafts
Boot Clamp Pliers
Front Halfshaft LH
Front Halfshaft RH
Intermediate Shaft
Intermediate Shaft Bearing
Inner Constant Velocity (CV) Joint Boot
Outer Constant Velocity (CV) Joint Boot
Rear Halfshaft
Inner Constant Velocity (CV) Joint Boot
Outer Constant Velocity (CV) Joint Boot
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206 Brake System
Specifications
Brake System
Brake Disc Runout Check
Brake System Bleeding
Brake System Draining and Filling
Component Bleeding
Brake Caliper
Brake Caliper Anchor Plate
Brake Disc
Brake Disc Shield
Brake Pads
Front Brake Flexible Hose
Brake Caliper Anchor Plate
Brake Disc
Brake Disc Shield
Brake Pads
Rear Brake Flexible Hose
Brake Caliper
Parking Brake - Component Location
Parking Brake - Overview
Parking Brake - System Operation and Component Description
Parking Brake
Electronic Parking Brake (EPB) Service Mode Activation and Deactivation
Parking Brake Actuator Motor
Parking Brake Switch
Brake Fluid Reservoir
Brake Master Cylinder
Brake Pedal and Bracket
Brake Booster
Brake Vacuum Pump
Anti-Lock Brake System (ABS) and Stability Control - Overview
Anti-Lock Brake System (ABS) and Stability Control - System Operation and Component Description
Anti-Lock Brake System (ABS) and Stability Control
Anti-Lock Brake System (ABS) Module
Front Wheel Speed Sensor
Rear Wheel Speed Sensor
Hydraulic Control Unit (HCU)
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211 Steering System
Steering Gear Checks After a Collision
Steering System
Power Steering - Overview
Power Steering - Component Location
Power Steering - System Operation and Component Description
Steering Gear
Steering Gear Boot
Tie Rod
Tie Rod End
Steering Column - Overview
Steering Column - System Operation and Component Description
Steering Column
Steering Wheel
Steering Column Tilt Motor
Steering Wheel and Column Electrical Components - Overview
Steering Wheel and Column Electrical Components - System Operation and Component Description
Ignition Switch
Heated Steering Wheel Module (HSWM)
Ignition Lock Cylinder Housing
Steering Column Control Module (SCCM)
Steering Column Multifunction Switch RH
Steering Wheel Multifunction Switch
Steering Column Multifunction Switch LH
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303 Engine
Specifications
Engine
Engine Number Stamping
Specifications
Engine - Component Location
Engine - Overview
Engine
Valve Clearance Adjustment
Camshafts
Crankshaft Front Seal
Crankshaft Rear Seal
Cylinder Head
Camshaft Seal
Engine Mount
Flexplate
Intake Manifold
Oil Cooler
Oil Pan
Oil Pump
Oil Pressure Switch
Timing Belt
Variable Camshaft Timing (VCT) Unit
Valve Cover
Valve Stem Seals
Engine
Engine
Cylinder Head
Engine
Engine
Engine Accessories
Specifications
Engine Cooling - Overview
Engine Cooling
Engine Cooling System Draining, Vacuum Filling and Bleeding
Coolant Pump
Cooling Fan Motor and Shroud
Radiator
Auxiliary Radiator
Thermostat Housing
Fuel Charging and Controls - Component Location
Fuel Charging and Controls
Fuel Injectors
High-Pressure Fuel Pump
High-Pressure Fuel Pump Drive Unit
Throttle Body
Turbocharger - Component Location
Turbocharger - Overview
Turbocharger
Turbocharger
Accessory Drive
Accessory Drive Belt Tensioner
Starting System
Starter Motor
Specifications
Engine Ignition
Ignition Coil-On-Plug
Spark Plugs
Engine Emission Control
Crankcase Vent Oil Separator
Intake Air Distribution and Filtering - Overview
Intake Air Distribution and Filtering - Component Location
Intake Air Distribution and Filtering
Air Cleaner
Charge Air Cooler (CAC)
Charge Air Cooler (CAC) Coolant Pump
Evaporative Emissions
Evaporative Emission Canister
Evaporative Emission Canister Purge Valve
Electronic Engine Controls - Component Location
Electronic Engine Controls
Camshaft Position (CMP) Sensor LH
Crankshaft Position (CKP) Sensor
Cylinder Head Temperature (CHT) Sensor
Catalyst Monitor Sensor
Engine Coolant Temperature (ECT) Sensor
Front Knock Sensor (KS)
Fuel Line Pressure Sensor
Fuel Rail Pressure (FRP) Sensor
Heated Oxygen Sensor (HO2S)
Intake Air Temperature (IAT) Sensor
Intake Air Temperature 2 (IAT2) Sensor
Manifold Absolute Pressure (MAP) Sensor
Manifold Absolute Pressure and Temperature (MAPT) Sensor
Powertrain Control Module (PCM)
Rear Knock Sensor (KS)
Variable Camshaft Timing (VCT) Oil Control Solenoid
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307 All-Wheel Drive (AWD) Systems
All-Wheel Drive (AWD) Module
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308 Manual Transmission, Clutch, Transfer Case and Power Transfer Unit
Specifications
Clutch - System Operation and Component Description
Clutch - Overview
Clutch
Clutch Disc and Pressure Plate
Clutch Controls - Overview
Clutch Controls - Component Location
Clutch Controls - System Operation and Component Description
Clutch System Bleeding
Clutch Pedal
Clutch Master Cylinder
Clutch Slave Cylinder
Specifications
Manual Transmission - Overview
Manual Transmission - Component Location
Manual Transmission - System Operation and Component Description
Manual Transmission
Transmission Draining and Filling
Transmission Fluid Level Check
Input Shaft Seal
Halfshaft Seal LH
Halfshaft Seal RH
Roll Restrictor RH
Selector Mechanism
Transmission Support Insulator
3rd-4th Gear Synchronizer
Input and Output Shaft Bearing
Neutral Position Sensor
Transmission
Transmission
Differential
Input Shaft
Output Shaft
Reverse Gear Output Shaft
Transmission
Transmission
External Controls - Component Location
External Controls
Gearshift Cable Adjustment
Gearshift Cables
Gearshift Lever
Gearshift Lever Boot
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309 Exhaust System
Catalytic Converter
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310 Fuel System - General Information
Fuel System
Spring Lock Couplings
Quick Release Coupling
Fuel Tank Draining
Fuel System Pressure Check
Fuel System Pressure Release
Fuel Level Sender
Fuel Lines
Fuel Pump and Sender Unit
Fuel Tank
Fuel Tank Filler Pipe
Acceleration Control
Accelerator Pedal
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412 Climate Control System
Specifications
Climate Control System - Vehicles With: Dual Automatic Temperature Control (DATC) - Component Location
Climate Control System - Vehicles With: Dual Automatic Temperature Control (DATC) - Overview
Climate Control System - Vehicles With: Dual Automatic Temperature Control (DATC) - System Operation and Component Description
Climate Control System - Vehicles With: Electronic Manual Temperature Control (EMTC) - Component Location
Climate Control System - Vehicles With: Electronic Manual Temperature Control (EMTC) - Overview
Climate Control System - Vehicles With: Electronic Manual Temperature Control (EMTC) - System Operation and Component Description
Climate Control System
Air Conditioning (A/C) Clutch Air Gap Adjustment
Air Conditioning (A/C) System Flushing
Air Conditioning (A/C) System Leak Test Using Forming Gas
Air Conditioning (A/C) System Leak Test Using Nitrogen Gas
Air Conditioning (A/C) System Recovery, Evacuation and Charging
Contaminated Refrigerant Handling
Electronic Leak Detection
Fluorescent Dye Leak Detection
Refrigerant Identification Testing
Refrigerant Oil Adding
Refrigerant System Tests
Air Conditioning (A/C) Clutch and Air Conditioning (A/C) Clutch Field Coil
Air Conditioning (A/C) Compressor
Air Conditioning (A/C) Compressor
Air Conditioning (A/C) Compressor Inlet Line
Air Conditioning (A/C) Compressor Outlet Line
Air Inlet Door Actuator
Ambient Air Temperature Sensor
Blower Motor
Blower Motor Resistor
Cabin Air Filter
Climate Control Housing - Vehicles With: Dual Automatic Temperature Control (DATC)
Climate Control Housing - Vehicles With: Electronic Manual Temperature Control (EMTC)
Condenser
Condenser Outlet Line
Driver Side Footwell Air Discharge Temperature Sensor
Driver Side Register Air Discharge Temperature Sensor
Driver Side Temperature Door Actuator
Evaporator Inlet and Outlet Manifold
Evaporator Temperature Sensor
Heater Core
In-Vehicle Temperature and Humidity Sensor
Passenger Side Temperature Door Actuator
Passenger Side Temperature Door Actuator
Receiver Drier Element
Sunload Sensor
Thermostatic Expansion Valve
Fuel Fired Booster Heater
Fuel Fired Booster Heater Fuel Pump
Fuel Fired Booster Heater Coolant Pump
Fuel Fired Booster Heater Glow Plug - Diesel
Fuel Fired Booster Heater Glow Plug - Gasoline
Fuel Fired Booster Heater Coolant Temperature Sensor and Overheating Sensor
Electric Booster Heater
Fuel Fired Booster Heater
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413 Instrumentation and Warning Systems
Instrument Panel Cluster (IPC) - Overview
Instrument Panel Cluster (IPC) - System Operation and Component Description
Message Center - Vehicles With: MyKey - Overview
Message Center - System Operation and Component Description
Warning Chimes - Overview
Instrument Panel Cluster (IPC)
Seatbelt Minder Deactivating/Activating
Instrument Panel Cluster (IPC)
Horn - Component Location
Horn
Horn
Parking Aid - Component Location
Parking Aid - System Operation and Component Description
Rear Parking Aid Sensor
Parking Aid Camera
Parking Aid - Component Location
Front Active Park Assist Sensors
Rear Active Park Assist Sensors
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414 Battery and Charging System
Charging System
Battery Disconnect and Connect
Battery
Battery Tray
Generator
Direct Current/Direct Current (DC/DC) Converter Control Module
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415 Information and Entertainment Systems
Information and Entertainment System - Component Location
Information and Entertainment System - Overview
Information and Entertainment System - System Operation and Component Description
Audio System
SYNC Module [APIM] Replacement Programming
Touchscreen Calibration
Active Noise Control Microphone
Audio Front Control Module (ACM)
Audio Input Jack
Audio Unit Antenna
Audio Unit Antenna Cable
Digital Audio Control Module C (DACMC)
Global Positioning System Module (GPSM)
SYNC Module [APIM] to Universal Serial Bus (USB) Port Cable
Voice Microphone
Media Hub
Front Door Speaker
Front Door Tweeter Speaker
Rear Door Speaker
Instrument Panel Center Speaker
Subwoofer Speaker
Audio Unit Antenna Amplifier
Audio Unit Antenna to Connector Cable
Connector to Audio Unit Antenna Cable
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417 Lighting
Specifications
Exterior Lighting - Overview
Exterior Lighting - System Operation and Component Description
Exterior Lighting - Component Location
Fog Lamps
Headlamps
Parking, Rear and License Plate Lamps
Reversing Lamps
Stoplamps
Turn Signal and Hazard Lamps
Front Fog Lamp Adjustment
Headlamp Adjustment
Headlamp Masking
Headlamp Switch
Stoplamp Switch
Front Fog Lamp
Headlamp Assembly
Headlamp Bulb
High Mounted Stoplamp
Rear Lamp Assembly
Reversing Lamp
Reversing Lamp Switch
Trailer Module (TRM)
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418 Electrical Distribution
Communications Network - Overview
Communications Network - Component Location
Communications Network - System Operation and Component Description
Module Configuration - System Operation and Component Description
Engine Wiring Harness
Front Bumper Wiring Harness
Rear Bumper Wiring Harness
Rear Door Wiring Harness
Luggage Compartment Lid Wiring Harness
Liftgate Wiring Harness
Tow Ball Outer Wiring Harness
Instrument Panel Wiring Harness
Passenger Compartment Wiring Harness
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419 Electronic Feature Group
Perimeter Anti-Theft Alarm
Passive Anti-Theft System (PATS) - Component Location
Passive Anti-Theft System (PATS) - Overview
Passive Anti-Theft System (PATS) - System Operation and Component Description
Passive Anti-Theft System (PATS)
Passive Anti-Theft System (PATS) Transceiver
Emergency Switch
Telematics Control Unit (TCU) Module
Telematics Control Unit (TCU) Module Antenna Coaxial Cable
Telematics Control Unit (TCU) Module Backup Battery
Cruise Control - Component Location
Cruise Control - Overview
Cruise Control
Cruise Control Radar Alignment
Cruise Control Module (CCM)
Head Up Display (HUD) Module
Front Distance Sensing Module (FDSM)
Side Obstacle Detection Control Module
Image Processing Module A (IPMA)
Lane Keeping System - Component Location
Lane Keeping System - System Operation and Component Description
Module Controlled Functions - Component Location
Module Controlled Functions - Overview
Module Controlled Functions - System Operation and Component Description
Body Control Module (BCM)
Driver Door Module (DDM)
Passenger Door Module (PDM)
Rear Door Module (RDM)
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501 Body and Paint
Active Grille Shutter - Overview
Active Grille Shutter - System Operation and Component Description
Active Grille Shutter
Active Grille Shutter Actuator
Cowl Panel Grille
Fender
Fender Splash Shield
Hood
Radiator Grille Opening Panel
Active Grille Shutter
Front Door Alignment
Hood Alignment
Liftgate Alignment
Luggage Compartment Lid Alignment
Power Liftgate Initialization
Rear Door Alignment
Front Door
Rear Door
Luggage Compartment Lid
Liftgate
Power Liftgate Motor
Fuel Filler Door Assembly
Fuel Filler Door
Rear Gate Trunk Module (RGTM)
Panoramic Roof Panel Blind Initialization
A-Pillar Trim Panel
B-Pillar Trim Panel
C-Pillar Upper Trim Panel
C-Pillar Lower Trim Panel
D-Pillar Trim Panel
Loadspace Trim Panel
Headliner
Parcel Shelf
Steering Column Shrouds
Front Door Trim Panel
Rear Door Trim Panel
Luggage Compartment Lid Trim Panel
Panoramic Roof Panel Blind
Front Door Upper Moulding
Luggage Compartment Lid Moulding
Rear Door Upper Moulding
Rear Spoiler
Rocker Panel Moulding
Roof Rail
Liftgate Moulding
Rear View Mirrors
Interior Rear View Mirror
Exterior Mirror
Front Seats - Overview
Front Seats - System Operation and Component Description
Front Seats
Front Head Restraint Guide Sleeve
Front Seat
Front Seat Backrest Cover
Front Seat Backrest
Front Seat Backrest Blower Motor
Front Seat Control Switch
Front Seat Cushion Blower Motor
Front Seat Lumbar Assembly
Front Seat Power Lumbar Assembly
Front Seat Track
Front Seat Track Motor
Rear Double Seat Backrest Cover
Rear Single Seat Backrest Cover
Rear Head Restraint Guide Sleeve
Rear Seat Armrest
Rear Seat Backrest
Rear Seat Backrest Latch
Rear Seat Cushion
Rear Seat Cushion Cover
Glass, Frames and Mechanisms
Power Door Window Initialization
Front Door Fixed Window Glass
Front Door Glass Top Run
Front Door Window Glass
Front Door Window Regulator
Panoramic Roof Panel
Rear Door Glass Top Run
Rear Door Window Control Switch
Rear Door Window Glass
Rear Door Window Regulator
Rear Door Window Regulator Motor
Rear Quarter Window Glass
Rear Window Glass
Floor Console
Glove Compartment
Instrument Panel
In-Vehicle Crossbeam
Overhead Console
Locks, Latches and Entry Systems
Liftgate Latch Manual Release
Staged Unlock Programming
Ignition Lock Cylinder
Door Lock Control Switch
Door Lock Cylinder
Exterior Front Door Handle
Exterior Front Door Handle Reinforcement
Exterior Rear Door Handle
Exterior Rear Door Handle Reinforcement
Interior Front Door Handle
Front Door Latch
Rear Door Latch
Hood Latch
Hood Latch Release Cable
Luggage Compartment Lid Latch
Liftgate Latch
Luggage Compartment Lid Release Switch
Liftgate Release Switch
Ignition Lock Cylinder
Door Lock Cylinder
Wipers and Washers
Rain Sensor - Vehicles With: Front View Camera
Rear Window Wiper Motor
Rear Window Wiper Pivot Arm
Windshield Washer Pump
Windshield Washer Reservoir
Windshield Wiper Pivot Arm
Roof Opening Panel
Power Roof Opening Panel Initialization
Roof Opening Panel Blind Motor
Roof Opening Panel Shield - 4-Door
Front Bumper
Front Bumper Cover
Rear Bumper
Rear Bumper Cover
Front Bumper Cover
Rear Bumper Cover
Specifications
Seatbelt Systems - Overview
Seatbelt Systems - System Operation and Component Description
Seatbelt Systems
Front Seatbelt Buckle
Seatbelt Retractor and Pretensioner
Seatbelt Shoulder Height Adjuster
Airbag and Seatbelt Pretensioner Supplemental Restraint System (SRS) - Component Location
Airbag and Seatbelt Pretensioner Supplemental Restraint System (SRS) - Overview
Airbag and Seatbelt Pretensioner Supplemental Restraint System (SRS) - System Operation and Component Description
Airbag and Seatbelt Pretensioner Supplemental Restraint System (SRS)
Clockspring Adjustment
Deployed Airbag Disposal
Inspection and Repair after a Supplemental Restraint System (SRS) Deployment
Scrapped Vehicle Airbag and Seatbelt Pretensioner Disposal - In-Vehicle Disposal
Supplemental Restraint System (SRS) Depowering
Supplemental Restraint System (SRS) Repowering
Unserviceable Airbag Disposal
Clockspring
C-Pillar Side Impact Sensor
Driver Airbag
Driver Knee Airbag
Front Door Side Impact Sensor
Front Impact Severity Sensor
Passenger Airbag
Passenger Airbag Deactivation (PAD) Indicator
Passenger Knee Airbag
Restraints Control Module (RCM)
Side Airbag
Side Curtain Airbag
Specifications
Body Construction
Body Sheet Metal
Complete Panel Replacement/Partial Replacement
Corrosion Damage/Corrosion Repair
Corrosion Prevention
Cutting Technique
Diagnosis and Damage Evaluation
Environmental Regulations
Establish Repair Method
Health and Safety Precautions
Impact of Insufficient Repair Quality
Joining Techniques
Noise, Vibration and Harshness
Paintless Dent Removal
Panel Beating Technique and Smart Repairs
Plastic Repairs
Sealer, Underbody Protection Material and Adhesives
Special Repair Techniques
Special Repair Techniques for High-Strength Steel
Straightening
Symbols
Tools and Equipment for Body Repairs
Water Leaks
Wind Noise
Body and Frame
Vehicle Specific Body Construction
Frame Tolerance Check
Underbody Tolerance Check
Fender Apron Panel Reinforcement
Front Side Member Section
Roof Panel
A-Pillar Outer Panel
A-Pillar Outer Panel Section and Reinforcement
Rocker Panel
Rocker Panel Inner Reinforcement
B-Pillar and Reinforcement
B-Pillar Outer Panel
Back Panel and Reinforcement
Quarter Panel LH
Rear Floor Panel Section
Rear Lamp Mounting Panel
Rear Side Member Section
Rear Wheelhouse Outer
Additional Materials
Color Identification and Chromatics
Corrosion Prevention
Description and Usage of Paint Literature
Environmental Regulations
Factory Paint Application
Health and Safety Precautions
Painting Plastic Parts
Paint Repairs
Paintwork Defects and Damage
Refinishing Materials
Spot Repairs
Symbols
Tips and Tricks
Tools and Equipment for Paint Repairs
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502-00 Uni-Body, Subframe and Mounting System
Front Subframe
Rear Subframe - FWD
Rear Subframe - AWD
Retractable Tow Ball Module