ENGINE MOUNT REMOVAL/INSTALLATION [PYUL]SM3329730
ENGINE MOUNT REMOVAL/INSTALLATION [PYUL]

id01101a951500


D-code

• 39040B

Remove Capsule Cover

1.Remove in the order indicated in the table.
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Step

Part name
1
Capsule cover
(See Capsule cover removal note)


Capsule cover removal note

1.Turn the fasteners as shown in the figure.
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Remove Cover Assembly (Passenger's Side)

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).
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Step

Part name
1
Cover assembly
(See Cover assembly removal note.)


Cover assembly removal note

Note
• Release the clips according to the lock/unlock mark on the cowl grille cover.

1.Remove the cover assembly as shown in the figure.

• The figure shows the left side (same as right side).
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Symbol

Content
Servicing procedure


Disconnect Negative Lead-Acid Battery Terminal


With e-SKYACTIV PHEV

Warning
• Before removing the SRS air bag system-related parts, always disconnect the negative lead-acid battery terminal and wait for 1 min or more to allow the back-up power supply to deplete its stored power.
• Contact with the positive lead-acid battery terminal could cause electrocution due to a short circuit and result in serious injury or death, or damage to vehicle parts. Do not contact the positive lead-acid battery terminal when performing the procedure.
Caution
• If the nut for the current sensor is loosened with the negative lead-acid battery terminal connected to the lead-acid battery, excessive torque will be applied to the negative lead-acid battery terminal and the lead-acid battery terminal will be damaged. When removing the negative lead-acid battery terminal and current sensor, be careful not to damage the lead-acid battery terminal.
• Be careful not to contact the positive lead-acid battery terminal.

1.Verify that the charge cable is not connected to the charging port.

• If the charge cable is connected to the charging port, remove the charge cable.

2.Keep the driver's door open.

3.Keep the hood open.

4.Keep the main power switched ON (READY on) for 3 s or more.

5.Switch the main power OFF and start measuring the time since the main power was switched OFF using a stopwatch.

Caution
• If the cooling fan does not stop after 5 min have elapsed since the main power was switched OFF, wait until it stops.
• If the [Battery cooling] operation notification is displayed on the center display, do not make a selection and leave it as it is.

6.Switch the main power OFF and wait for 5 min.

Warning
• Before servicing after disconnecting the negative lead-acid battery terminal, wait for 1 min or more.
Caution
• If the time since the main power was switched OFF in Step 5 to the disconnection of the negative lead-acid battery terminal exceeds 25 min, perform the procedure from Step 3 again.
Note
• In order to prevent it from falling off, the negative lead-acid battery terminal nut cannot be removed.
• After the negative lead-acid battery is disconnected, there is no restriction on opening/closing the door.

7.Disconnect the negative lead-acid battery terminal within 25 min from switching the main power OFF in Step 5 using the following procedure.

(1)Disconnect the current sensor connector.
(2)Disconnect the negative lead-acid battery terminal.
• When disconnecting a negative lead-acid battery terminal with deformed plastic, expand the gap of the negative lead-acid battery terminal using a flathead screwdriver, and remove the terminal.
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Symbol

Content
5 N·m {51 kgf·cm, 44 in·lbf}


Without e-SKYACTIV PHEV

Warning
• Before removing the SRS air bag system-related parts, always disconnect the negative battery terminal and wait for 1 min or more to allow the back-up power supply to deplete its stored power.
• Contact with the positive battery terminal could system may electrocution due to a short circuit and result in serious injury or death, or damage to vehicle parts. Do not contact the positive battery terminal when performing the procedure.
Caution
• Do not perform servicing for a long period ( 10 min or more) with the engine switch ON (engine stop).

1.Connect the M-MDS to the DLC-2.

2.Turn ON the engine switch (engine stop).

3.Verify the[BATT_SOC] value using the M-MDS data logger function.

4.Record the [BATT_SOC] value.

[BATT_SOC] value is less than 75%
• Inspect the battery.
[BATT_SOC] value is 75% or more
• Go to the next step.

5.Turn OFF the engine switch.

Caution
• If the nut for the current sensor is loosened with the negative battery terminal connected to the battery, excessive torque will be applied to the negative battery terminal and the battery terminal will be damaged. When removing the negative battery terminal and current sensor, be careful not to damage the battery terminal.
• Be careful not to contact the positive battery terminal.

6.Disconnect the current sensor connector.

Note
• The positive battery terminal nut cannot be removed to prevent it from falling off.

7.Disconnect the negative battery terminal.

• When disconnecting the plastic deformed negative battery terminal, expand the gap of the negative battery terminal using a flathead screwdriver for removal.
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Symbol

Content
5 N·m {51 kgf·cm, 44 in·lbf}


Remove Cover Assembly (Driver's Side )

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).
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Step

Part name
1
Cover assembly
(See Cover assembly removal note.)


Cover assembly removal note

Note
• Release the clips according to the lock/unlock mark on the cowl grille cover.

1.Remove the cover assembly as shown in the figure.

• The figure shows the left side (same as right side).
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Symbol

Content
Servicing procedure


Remove Driver's Side Windshield Washer Hose (Upper)

1.Remove using the procedure shown in the figure.
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Step

Part name
1
Driver's side windshield washer hose (upper)


Remove Driver's Side Wiper Arm Cover

1.Remove using the procedure shown in the figure.
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Procedure

Part name
1
Windshield washer hose
2
Driver's side wiper arm cover


Remove Driver's Side Windshield Wiper Arm And Blade

1.Remove using the procedure shown in the figure.
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Step

Part name
1
Nut
25.5 N·m {2.6 kgf·m, 18.8 ft·lbf}
2
Driver's side windshield wiper arm and blade
(See Driver's side windshield wiper arm and blade installation note)
—


Driver's side windshield wiper arm and blade installation note

1.Use a wire brush to clean the serrated connecting part.
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Symbol

Content
1
Serration engagement area

• If the serrated connecting part is damaged, replace the windshield wiper motor and link.

2.Align the driver’s side windshield wiper blade end with the hollowed mark in the ceramic coating and install.

• If the hollowed mark in the ceramic coating cannot be located, adjust the driver’s side windshield wiper blade end to the range shown in the figure and install.
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Symbol

Content
8—12 mm {0.32—0.47 in}
1
Ceramic hollow mark
2
Driver's side windshield wiper blade
3
Cowl grille

3.Install the nut.

4.Switch the ignition ON (engine off or on).

5.Operate the windshield wipers at low speed.

6.Turn the windshield wiper switch OFF.

7.Verify that the driver's side windshield wiper is stopped at the park position by the auto-stop function.

• If the driver's side windshield wiper is not installed to the park position, change the driver's side windshield wiper arm and serrated connecting part one groove at a time and adjust it to the park position.


Remove Passenger’s Side Windshield Washer Hose (Upper)

1.Remove using the procedure shown in the figure.
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Step

Part name
1
Passenger’s side windshield washer hose (upper)


Remove Passenger's Side Wiper Arm Cover

1.Remove using the procedure shown in the figure.
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Step

Part name
1
Windshield washer hose
2
Passenger's side wiper arm cover


Remove Passenger’s Side Windshield Wiper Arm And Blade

1.Remove using the procedure shown in the figure.
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Step

Part name
1
Nut
25.5 N·m {2.6 kgf·m, 18.8 ft·lbf}
2
Passenger's side windshield wiper arm and blade
(See Passenger's side windshield wiper arm and blade installation note.)
—


Passenger's side windshield wiper arm and blade installation note

1.Use a wire brush to clean the serrated connecting part.
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Symbol

Content
1
Serration engagement area

• If the serrated connecting part is damaged, replace the windshield wiper motor and link.

2.Align the passenger's side windshield wiper blade end with the hollowed mark in the ceramic coating and install.

• If the hollowed mark in the ceramic coating cannot be located, adjust the passenger's side windshield wiper blade end to the position shown in the figure and install.
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Symbol

Content
13—17 mm {0.52—0.66 in}
1
Ceramic hollow mark
2
Passenger's side windshield wiper blade
3
Front fender molding

3.Install the nuts.

4.Switch the ignition ON (engine off or on).

5.Operate the windshield wipers at low speed.

6.Turn the windshield wiper switch OFF.

7.Verify that the windshield wipers are stopped at the park position by the auto-stop function.

• If the passenger's side windshield wiper is not installed to the park position, change the passenger's side windshield wiper arm and serrated connecting part one groove at a time and adjust it to the park position.


Remove Driver's Side Front Fender Molding

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).
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Step

Part name
1
Front fender molding
(See Front fender molding removal note.)


Front fender molding removal note

1.Remove the front fender molding as shown in the figure.

• The figure shows the left side (same as right side).
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Symbol

Content
Servicing procedure


Remove Cowl Grille

1.Remove using the procedure shown in the figure.
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Step

Part name
1
Washer hose
2
Fastener
3
Cowl grille
(See Cowl grille removal note.)
4
Cowl grille weatherstrip
(See Cowl grille weatherstrip removal note.)


Cowl grille removal note

1.Remove the cowl grille as shown in the figure.
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Cowl grille weatherstrip removal note

1.Remove the cowl grille weatherstrip as shown in the figure.
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Remove Passenger's Side Front Fender Molding

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).
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Step

Part name
1
Front fender molding
(See Front fender molding removal note.)


Front fender molding removal note

1.Remove the front fender molding as shown in the figure.

• The figure shows the left side (same as right side).
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Symbol

Content
Servicing procedure


Remove Side Cowl Grille (Driver's Side )

1.Remove using the procedure shown in the figure.
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Step

Part name
1
Fastener
2
Side cowl grille


Remove Windshield Wiper Motor And Link

Caution
• Always apply protective tape to the windshield edge. If the windshield wiper motor and link contacts the windshield, it could damage the windshield.
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Symbol

Content
Protective tape attachment positions

1.Remove using the procedure shown in the figure.
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Step

Part name
1
Connector
—
2
Bolt
(See Bolt installation note.)
8.0 N·m {82 kgf·cm, 71 in·lbf}
3
Windshield wiper motor and link
—


Bolt installation note

1.Install the bolts shown in the figure.
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Symbol

Content
Temporarily tighten
8.0 N·m {82 kgf·cm, 71 in·lbf}


Remove Driver Side Strut Tower Bar

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).
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Step

Part name
1
Wiring harness clip
(See Wiring harness clip removal note.)
—
2
Bolt
35 N·m {3.55 kgf·m, 25.8 ft·lbf}
3
Nut
35 N·m {3.55 kgf·m, 25.8 ft·lbf}
4
Strut tower bar
—


Wiring harness clip removal note

1.Remove the wiring harness clips as shown in the figure.
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Remove Passenger Side Strut Tower Bar

1.Remove using the procedure shown in the figure.

• The figure shows the right side (same as left side).
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Step

Part name

Applicable condition
1
Connector
With windshield wiper de-icer
—
2
Wiring harness clip
(See Wiring harness clip removal note.)
—
—
3
Bolt
—
35 N·m {3.55 kgf·m, 25.8 ft·lbf}
4
Nut
—
35 N·m {3.55 kgf·m, 25.8 ft·lbf}
5
Strut tower bar
—
—


Wiring harness clip removal note

1.Remove the wiring harness clips as shown in the figure.
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Remove Engine Compartment Insulator (Upper)

1.Remove in the order indicated in the table.
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Step

Part name
1
Screw
(See Screw installation note)
9.5 N·m {95 kgf·cm, 82 in·lbf}
2
Fastener
—
3
Engine compartment insulator (upper)
—


Screw installation note

1.Install the screws as shown in the figure.
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Symbol

Content
Servicing procedure
9.5 N·m {95 kgf·cm, 82 in·lbf}


Remove Air Cleaner Component

1.Remove in the order indicated in the table.
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Step

Part name
1
Ventilation hose
—
2
Connector
—
3
Hose clamp
3 N·m {30 kgf·cm, 26 in·lbf}
4
Bolt
9.5 N·m {95 kgf·cm, 82 in·lbf}
5
Air cleaner component
—


Remove Front Tires(LH)

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).
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Step

Part name
1
Nut
127.5 N·m {13 kgf·m, 94.05 ft·lbf}
2
Wheel and tire
(See Wheel and tire installation note.)
—


Wheel and tire installation note

1.When installing the wheel and tire, tighten the wheel nuts in a criss-cross pattern.

• The figure shows the left side (same as right side).
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Symbol

Content
Servicing procedure


Remove Front Tires(RH)

1.Remove using the procedure shown in the figure.

• The figure shows the right side (same as left side).
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Step

Part name
1
Nut
127.5 N·m {13 kgf·m, 94.05 ft·lbf}
2
Wheel and tire
(See Wheel and tire installation note.)
—


Wheel and tire installation note

1.When installing the wheel and tire, tighten the wheel nuts in a criss-cross pattern.

• The figure shows the right side (same as left side).
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Symbol

Content
Servicing procedure


Remove Front Under Cover No.2

1.Remove using the procedure shown in the figure.
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Step

Part name
1
Bolt
11 N·m {110 kgf·cm, 95 in·lbf}
2
Fastener
—
3
Front under cover No.2
—


Remove Front Under Cover No.1

1.Remove using the procedure shown in the figure.
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Step

Part name
1
Bolt
11 N·m {110 kgf·cm, 95 in·lbf}
2
Screw
2 N·m {20 kgf·cm, 17 in·lbf}
3
Fastener
—
4
Front under cover No.1
—


Remove Front Under Cover No.3

1.Remove using the procedure shown in the figure.
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Step

Part name
1
Bolt
11 N·m {110 kgf·cm, 95 in·lbf}
2
Fastener
—
3
Front undercover No.3
—


Remove Passenger Side Edge Rubber

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).
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Step

Part name
1
Fastener
2
Edge rubber
(See Edge rubber removal note.)


Edge rubber removal note

1.Partially peel back the cowl grille weatherstrip until the A-pillar trim can be removed.
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2.Remove the edge rubber.


Remove Driver Side Edge Rubber

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).
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Step

Part name
1
Fastener
2
Edge rubber
(See Edge rubber removal note.)


Edge rubber removal note

1.Partially peel back the cowl grille weatherstrip until the A-pillar trim can be removed.
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2.Remove the edge rubber.


Remove Passenger Side Front Over Fender Lower

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).
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Step

Part name
1
Fastener
2
Front over fender lower
(See Front over fender lower removal note.)
(See Front over fender lower installation note.)


Front over fender lower removal note

1.Press the front over fender lower in the direction of the arrow (1) shown in the figure to create a gap of approx. 3 mm {1 in} between the front over fender lower and the front fender.

• The figure shows the left side (same as right side).
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Symbol

Content
Approx. 3 mm {0.1 in}

2.Apply protective tape to the location shown in the figure to prevent scratches or damage.

• The figure shows the left side (same as right side).
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Symbol

Content
Protective tape attachment positions

3.Insert a remover tool into the position shown in the figure, move it in the direction of the arrow, and then detach the clip from the body.

• The figure shows the left side (same as right side).
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Symbol

Content
50 mm {2.0 in}
25 mm {0.98 in}

4.Detach the clips from the body using a remover tool.

• The figure shows the left side (same as right side).
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Symbol

Content
Servicing procedure

5.Remove the front over fender lower.


Front over fender lower installation note

Warning
• If the front over fender lower is installed with the clips damaged, the front over fender lower may fall off while the vehicle is being driven, leading to a serious accident. If the clips are damaged, replace them with new one.


Remove Passenger Side Front Over Fender Upper

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).
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Step

Part name
1
Fastener
2
Front over fender upper
(See Front over fender upper removal note.)
(See Front over fender upper installation note.)


Front over fender upper removal note

1.Apply protective tape to the location shown in the figure to prevent scratches or damage.

• The figure shows the left side (same as right side).
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Symbol

Content
Protective tape attachment positions

2.Pull the front over fender upper in the direction of the arrow shown in the figure and detach the clips from the front bumper.

• The figure shows the left side (same as right side).
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3.Using a tape-wrapped fastener remover, move it in the direction of the arrow shown in the figure and detach the clips from the body.

• The figure shows the left side (same as right side).
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Symbol

Content
300 mm {1.18 in} or more
Servicing procedure

4.Remove the front over fender upper.


Front over fender upper installation note

Warning
• If the front over fender upper is installed with the clips damaged, the front over fender upper may fall off while the vehicle is being driven, leading to a serious accident. If the clips are damaged, replace them with new one.


Remove Driver Side Front Mudguard

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).
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Step

Part name
1
Bolt
11 N·m {110 kgf·cm, 95 in·lbf}
2
Fastener
—
3
Fastener
—
4
Fastener
—
5
Fastener
—
6
Bolt
11 N·m {110 kgf·cm, 95 in·lbf}
7
Fastener
—
8
Front mudguard
—


Remove Driver Side Front Over Fender Lower

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).
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Step

Part name
1
Fastener
2
Front over fender lower
(See Front over fender lower removal note.)
(See Front over fender lower installation note.)


Front over fender lower removal note

1.Press the front over fender lower in the direction of the arrow (1) shown in the figure to create a gap of approx. 3 mm {1 in} between the front over fender lower and the front fender.

• The figure shows the left side (same as right side).
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Symbol

Content
Approx. 3 mm {0.1 in}

2.Apply protective tape to the location shown in the figure to prevent scratches or damage.

• The figure shows the left side (same as right side).
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Symbol

Content
Protective tape attachment positions

3.Insert a remover tool into the position shown in the figure, move it in the direction of the arrow, and then detach the clip from the body.

• The figure shows the left side (same as right side).
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Symbol

Content
50 mm {2.0 in}
25 mm {0.98 in}

4.Detach the clips from the body using a remover tool.

• The figure shows the left side (same as right side).
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Symbol

Content
Servicing procedure

5.Remove the front over fender lower.


Front over fender lower installation note

Warning
• If the front over fender lower is installed with the clips damaged, the front over fender lower may fall off while the vehicle is being driven, leading to a serious accident. If the clips are damaged, replace them with new one.


Remove Driver Side Front Over Fender Upper

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).
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Step

Part name
1
Fastener
2
Front over fender upper
(See Front over fender upper removal note.)
(See Front over fender upper installation note.)


Front over fender upper removal note

1.Apply protective tape to the location shown in the figure to prevent scratches or damage.

• The figure shows the left side (same as right side).
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Symbol

Content
Protective tape attachment positions

2.Pull the front over fender upper in the direction of the arrow shown in the figure and detach the clips from the front bumper.

• The figure shows the left side (same as right side).
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3.Using a tape-wrapped fastener remover, move it in the direction of the arrow shown in the figure and detach the clips from the body.

• The figure shows the left side (same as right side).
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Symbol

Content
300 mm {1.18 in} or more
Servicing procedure

4.Remove the front over fender upper.


Front over fender upper installation note

Warning
• If the front over fender upper is installed with the clips damaged, the front over fender upper may fall off while the vehicle is being driven, leading to a serious accident. If the clips are damaged, replace them with new one.


Remove Passenger Side Front Mudguard

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).
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Step

Part name
1
Bolt
11 N·m {110 kgf·cm, 95 in·lbf}
2
Fastener
—
3
Fastener
—
4
Fastener
—
5
Fastener
—
6
Bolt
11 N·m {110 kgf·cm, 95 in·lbf}
7
Fastener
—
8
Front mudguard
—


Remove Passenger Side Front Deflector

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).
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Step

Part name
1
Fastener
—
2
Fastener
(See Fastener removal note.)
—
3
Screw
2 N·m {20 kgf·cm, 17 in·lbf}
4
Front deflector
—


Fastener removal note

1.Partially peel back the front over fender upper until the fasteners can be removed as shown in the figure.

• The figure shows the left side (same as right side).
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2.Remove the fasteners.


Remove Driver Side Front Deflector

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).
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Step

Part name
1
Fastener
—
2
Fastener
(See Fastener removal note.)
—
3
Screw
2 N·m {20 kgf·cm, 17 in·lbf}
4
Front deflector
—


Fastener removal note

1.Partially peel back the front over fender upper until the fasteners can be removed as shown in the figure.

• The figure shows the left side (same as right side).
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2.Remove the fasteners.


Remove Passenger Side Front Splash Shield No.1

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).
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Step

Part name
1
Fastener
—
2
Screw
2 N·m {20 kgf·cm, 17 in·lbf}
3
Front splash shield No.1
—


Remove Passenger Side Front Splash Shield No.2

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).
azzdjw00000577

Step

Part name
1
Fastener
2
Front splash shield No.2


Front splash shield No.2 removal note

1.Move the front splash shield No.2 in the direction of the arrow shown in the figure, remove the front splash shield No.2 tab from the engine mount.
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Remove Driver Side Front Splash Shield No.1

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).
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Step

Part name
1
Fastener
—
2
Screw
2 N·m {20 kgf·cm, 17 in·lbf}
3
Front splash shield No.1
—


Remove Driver Side Front Splash Shield No.2

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).
azzdjw00000575

Step

Part name
1
Fasteners
2
Front splash shield No.2


Front splash shield No.2 removal note

1.Move the front splash shield No.2 in the direction of the arrow shown in the figure, remove the front splash shield No.2 tab from the engine mount.
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Remove Front Bumper

1.Remove using the procedure shown in the figure.
azzdjw00000884

Step

Part name

Applicable condition
1
Bolt
—
9.5 N·m {95 kgf·cm, 82 in·lbf}
2
Fastener
—
—
3
Latch Cover
—
—
4
Fastener
—
—
5
Bolt
—
8.5 N·m {85 kgf·cm, 74 in·lbf}
6
Bolt
—
8.5 N·m {85 kgf·cm, 74 in·lbf}
7
Fastener
—
—
8
Front bumper
(See Front bumper removal note.)
—
—
9
Connector
With 360° view monitor
—
10
Connector
—
—
11
Wiring harness clip
(See Wiring harness clip removal note.)
—
—
12
Headlight washer hose
With headlight washer
—


Front bumper removal note

Caution
• If the front bumper and the front bumper sliders are forcibly detached, the parts may be damaged. Be careful when detaching the front bumper from the front bumper sliders.
• Removing the front bumper without supporting it could cause the front bumper to fall and cause serious injury. Always perform the procedure with at least one other person to prevent the front bumper from falling.

1.Remove the front bumper as shown in the figure.

• The figure shows the left side (same as right side).
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Symbol

Content
Protective tape attachment positions
Servicing procedure


Wiring harness clip removal note

1.Remove the wiring harness clips as shown in the figure.
azzdjw00000887


Remove Center Seal Plate

1.Remove using the procedure shown in the figure.
azzdjw00003455

Step

Part name
1
Fasteners
2
Fasteners
3
Center seal plate


Remove Bracket

Caution
• Perform the procedure with the condenser secured to the body with a string.
azzdjw00001681

1.Remove using the procedure shown in the figure.
azzdjw00003780

Step

Part name
1
Bolt
11 N·m {110 kgf·cm, 95 in·lbf}
2
Fasteners
—
3
Bracket
(See Bracket installation note.)
—


Bracket installation note

1.After installing the front bumper, refer to [HOOD ADJUSTMENT] and measure the space between the hood and the front bumper.

2.If the measured value is not within the standard, move the front bumper bracket and adjust the installation position.


Remove Intake Air Guide (Upper)

1.Remove using the procedure shown in the figure.
azzdjw00003781

Step

Part name
1
Intake air guide (upper)
(See Intake air guide (upper) removal note.)


Intake air guide (upper) removal note

1.Remove the intake air guide (upper) as shown in the figure.
azzdjw00001683

2.Verify that the intake air guide (upper) is inserted into the seal plate and engaged.

• The figure shows the left side (same as right side).
azzdjw00007519


Remove Passenger's Side Seal Plate

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).
azzdjw00003783

Step

Part name
1
Fasteners
2
Seal plate
(See Passenger's Side seal plate installation note.)


Passenger's Side seal plate installation note

1.Verify that the passenger's side seal plate is inserted into the intake air guide (lower) groove and engaged.

• The figure shows the left side (same as right side).
azzdjw00007520


Remove Driver's Side Seal Plate

1.Remove using the procedure shown in the figure.

• The figure shows the left side (same as right side).
azzdjw00003782

Step

Part name
1
Fasteners
2
Seal plate
(See Driver's side seal plate installation note.)


Driver's side seal plate installation note

1.Verify that the driver's side seal plate is inserted into the intake air guide (lower) groove and engaged.

• The figure shows the left side (same as right side).
azzdjw00007520


Remove Member Bracket (LH)

1.Remove using the procedure shown in the figure.
azzdjw00003111

Step

Part name
1
Bolt
11 N·m {110 kgf·cm, 95 in·lbf}
2
Fastener
—
3
Front mudguard (LH)
(See Partially peeling back front mudguard (LH) note)
—
4
Bolt
11 N·m {110 kgf·cm, 95 in·lbf}
5
Bolt
82 N·m {8.35 kgf·m, 60.35 ft·lbf}
6
Member bracket
—


Partially peeling back front mudguard (LH) note

1.Remove the bolt and fasteners and partially peel back the front mudguard.


Remove Member Bracket (RH)

1.Remove using the procedure shown in the figure.
azzdjw00003112

Step

Part name
1
Bolt
11 N·m {110 kgf·cm, 95 in·lbf}
2
Fastener
—
3
Front mudguard (RH)
(See Partially peeling back front mudguard (RH) note.)
—
4
Bolt
11 N·m {110 kgf·cm, 95 in·lbf}
5
Bolt
82 N·m {8.35 kgf·m, 60.35 ft·lbf}
6
Member bracket (RH)
—


Partially peeling back front mudguard (RH) note

1.Remove the bolt and fasteners and partially peel back the front mudguard.


Remove Radiator Mount (LH)

1.Remove in the order indicated in the table.
azzdjw00005754

Step

Part name
1
Bolt
9.5 N·m {95 kgf·cm, 82 in·lbf}
2
Radiator mount (LH)
—


Remove Radiator Mount (RH)

1.Remove in the order indicated in the table.
azzdjw00006812

Step

Part name
1
Bolt
9.5 N·m {95 kgf·cm, 82 in·lbf}
2
Radiator mount (RH)
—


Lower Engine Component 50 mm {2.0 in}

1.Remove in the order indicated in the table.
azzezw00000512

Step

Part name
1
Clip
—
2
Bolt
9.5 N·m {95 kgf·cm, 82 in·lbf}
3
Bolt
11 N·m {110 kgf·cm, 95 in·lbf}
4
Bolt
9.5 N·m {95 kgf·cm, 82 in·lbf}
5
Clip
—
6
Clip
—
7
Clip
—
8
Clip
—
9
Connector
—
10
Clip
—
11
Clip
—
12
Clip
—
13
Clip
—
14
Clip
—

azzdjw00007404

Step

Part name
1
Bolt
(See Lowering engine component 50 mm {2.0 in} note)
—
210.5 N·m {21.45 kgf·m, 155.1 ft·lbf}
2
Bolt
(See Lowering engine component 50 mm {2.0 in} note)
—
82.5 N·m {8.4 kgf·m, 60.85 ft·lbf}
3
Engine component
(See Lowering engine component 50 mm {2.0 in} note)
49 JP01 1A0
—


Lowering engine component 50 mm {2.0 in} note

Warning
• Due to a difference in height between the X mark and the front crossmember, verify that they make contact at the same time.

1.Place the X mark on the front crossmember in front of the engine lifter.
azzdjw00007406

1
X mark

2.Place impact-absorbing material in the area where the front crossmember makes contact.

Warning
• At this time, the platform of the engine lifter must be higher than the handle. If it is at a lower position, it may contact the vehicle and cause damage.

3.Raise the engine lifter to a position 20 mm {0.79 in} lower than its highest position.

Warning
• Lower while checking the area around the engine, such as whether an excessive load is applied lengthwise.

4.Slowly lower the lift until the engine component rests on the engine lifter.

5.When removing the front crossmember bolts, raise the engine lifter to reduce the load applied to the bolts.

6.Remove the front crossmember bolts.

Caution
• If only the bolts in one area are removed, a load may be applied to the remaining bolts. Therefore, remove the bolts evenly.
azzdjw00007407

7.Temporarily tighten the SSTs shown in the figure.

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Symbol

Content
Servicing procedure
Temporarily tighten
49 JP01 1A0

8.Lower the engine lifter and slightly lower the front crossmember.

9.Set the SSTs in the space created by slightly lowering the front crossmember.

azzdjw00007409

Symbol

Content
49 JP01 1A0

10.Tighten the SSTs in the order shown in the figure.

azzdjw00007410

Symbol

Content
Servicing procedure
49 JP01 1A0
82.5 N·m {8.4 kgf·m, 60.85 ft·lbf}
210.5 N·m {21.45 kgf·m, 155.1 ft·lbf}

11.Lower the engine lifter.


Remove Engine Mount (LH)

1.Remove in the order indicated in the table.
azzdjw00006634

Step

Part name
1
Nut
9.5 N·m {95 kgf·cm, 82 in·lbf}
2
Nut
(See Nut removal note)
(See Engine mount (LH) installation note)
98 N·m {10 kgf·m, 72.45 ft·lbf}
3
Nut
(See Nut removal note)
(See Nut installation note)
98 N·m {10 kgf·m, 72.45 ft·lbf}
4
Bolt
(See Bolt removal note)
(See Engine mount (LH) installation note)
50 N·m {5.1 kgf·m, 36.9 ft·lbf}
5
Engine mount (LH)
(See Engine mount (LH) removal note)
(See Engine mount (LH) installation note)
—


Nut removal note

1.Place alignment marks at the positions shown in the figure so that they can be assembled to the same positions as before removal.
azzdjw00006636

Symbol

Content
1
Alignment mark

2.Remove the nuts.


Nut removal note

1.Place alignment marks at the positions shown in the figure so that they can be assembled to the same positions as before removal.
azzdjw00006637

Symbol

Content
1
Alignment mark

2.Remove the nuts.


Bolt removal note

Caution
• When supporting the engine, perform the following procedure to prevent oil pan deformation.
― When using an engine lifter: Place an appropriate rubber strip (approx. 20 mm {0.79 in} thick) between the engine lifter and the oil pan to support the oil pan.
― When using a garage jack: Place an appropriate rubber strip (approx. 20 mm {0.79 in} thick) on a wooden board that is large enough to cover the oil pan to support the oil pan.

1.Support the engine (oil pan) using a commercially available engine lifter or garage jack.
azzdjw00006638

Symbol

Content
1
Oil pan
2
Rubber
3
Engine lifter
Approx. 20 mm {0.79 in}

2.Remove the bolt.


Engine mount (LH) removal note

1.Tighten the engine mount (LH) stud bolt.

• Tighten the stud bolt because it may have loosened.
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Symbol

Content
34 N·m {3.45 kgf·m, 25.1 ft·lbf}

2.Remove the SST using the procedure shown in the figure.
azzdjw00006640

Symbol

Content
49 JP01 1A0

3.Remove the engine mount (LH).


Engine mount (LH) installation note

1.Align the alignment marks on the body side with the engine mount (LH) and install the bolts and nuts as shown in the figure.

• If the alignment marks have deviated, align them by slightly moving the engine.
azzdjw00006642

Symbol

Content
Servicing procedure
Temporarily tighten
50 N·m {5.1 kgf·m, 36.9 ft·lbf}
98 N·m {10 kgf·m, 72.45 ft·lbf}

2.Install the SST using the procedure shown in the figure.
azzdjw00006646

Symbol

Content
49 JP01 1A0
83 N·m {8.45 kgf·m, 61.05 ft·lbf}


Nut installation note

1.Tighten the engine mount (LH) stud bolt.

• Tighten the stud bolt because it may have loosened.
azzezw00000901

Symbol

Content
34 N·m {3.45 kgf·m, 25.1 ft·lbf}

2.Install the nuts using the procedure shown in the figure.

• If the alignment marks have deviated, align them by slightly moving the engine.
azzdjw00006647

Symbol

Content
Servicing procedure
Temporarily tighten
98 N·m {10 kgf·m, 72.45 ft·lbf}


Remove Engine Mount (RH)

1.Remove in the order indicated in the table.
azzdjw00006654

Step

Part name
1
Bolt
(See Bolt removal note)
(See Engine mount (RH) installation note)
50 N·m {5.1 kgf·m, 36.9 ft·lbf}
2
Engine mount (RH)
—


Bolt removal note

1.Remove the SST using the procedure shown in the figure.
azzdjw00006656

Symbol

Content
49 JP01 1A0

2.Place alignment marks at the positions shown in the figure so that they can be assembled to the same positions as before removal.
azzdjw00006658

Symbol

Content
1
Alignment mark

3.Remove the bolt.


Engine mount (RH) installation note

1.Install the bolts by aligning them with the alignment marks on the body side as shown in the figure.
azzdjw00006659

Symbol

Content
Servicing procedure
Temporarily tighten
50 N·m {5.1 kgf·m, 36.9 ft·lbf}


Install in Reverse Order of Removal

1.Install in the reverse order of removal.


Perform Battery Condition Initial Setting (i-Stop Setting)

Caution
• If the engine is started with the hood open, i-stop will not operate until the hood is closed and the engine is restarted. (Not system malfunction) If the engine was started with the hood open, switch the ignition OFF, close the hood, and then restart the engine.
Without M Hybrid Boost (With i-stop)
• (i-stop non operation) If the vehicle is brought in with i-stop not operating, the malfunction cannot be resolved by only performing the battery condition initial setting (i-stop setting). Verify the PID BATT_SOC value and if the value is less than 75%, perform a battery inspection. (See BATTERY INSPECTION.)
• If the [BATT_SOC] has not been verified before disconnecting the negative battery terminal, perform the battery condition initial setting (i-stop setting) after performing the battery inspection.
• Directly after connecting the negative battery terminal, a BATT_SOC value of [ 0%] is displayed because the battery charge status is unstable. (It is necessary to leave vehicle for 6 to 48 hours until battery charge status stabilizes)
Note
T3
• If the diesel particulate filter regeneration control is not performed at a traveled distance of 10 km or less, the PCM performs the diesel particulate filter regeneration control while the setting procedure for the battery condition initial setting (i-stop setting) is performed to stabilize the exhaust gas purification. (Regular regeneration control)
• While the regular regeneration control is performed, a condition in which high engine speed is continued for a specified period of time. (Up to 22 min (depends on engine coolant temperature))

Circle: Applicable—: Not applicable

Purpose

Operation

Without M Hybrid Boost (With i-stop)

T3

PYUL
1. Verify that the BATT_SOC value measured when the vehicle is in the shop is 75% or more.
1. Using the M-MDS, verify that the PID [BATT_SOC] value is 75% or more.
O
O
2. In the following cases, perform a battery inspection. (See BATTERY INSPECTION.)
• [BATT_SOC] value is less than 75%
• [BATT_SOC] value cannot be verified
O
O
2. Have the [BATT_SOC] value determined by the PCM.
1. Disconnect the negative battery terminal and wait for 5 min or more. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)
Note
• It is necessary to leave the lead-acid battery undisturbed for or more because the voltage may not be stabilized depending on the battery usage condition and it could cause the PCM to determine the BATT_SOC value incorrectly.
O
O
3. Have the PCM learn the battery condition.
1. Connect the negative battery terminal and wait for 10 s or more. (See NEGATIVE BATTERY TERMINAL DISCONNECTION/CONNECTION.)
O
O
2. Switch the ignition ON (engine off) and wait between 15 s to 60 s.
O
O
3. Press and hold the i-stop OFF switch for approx.10 s.
O
O
4. Verify that the i-stop warning light (amber) illumination changes to the i-stop indicator light (green) flashing.
• If the i-stop warning light (amber) does not turn off, it is possible that the procedure was performed incorrectly, therefore, perform the procedure again from the beginning.
• If the i-stop warning light (amber) flashes, perform a battery inspection. (See BATTERY INSPECTION.)
O
O
5. Switch ignition OFF.
O
O
6. Close the hood.
O
O
4. Perform idle air control learning.
1. Switch the ignition ON (engine on).
—
O
2. Turn off the following systems to which electrical load is applied.
• Lighting systems such as headlights.
• Climate control system
• Rear window defogger
—
O
3. Warm up the engine completely.
—
O
4. Switch the ignition OFF.
—
O
5. Verify the i-stop control settings.
Perform the following procedure from Step 1 to 5 within 25 s.
O
O
1. Switch the ignition ON (engine off) and within 5 s, press and hold the i-stop OFF switch for 3 s or more.
O
O
2. Verify that the i-stop warning light (amber) is on.
O
O
3. Switch the ignition ON (engine on).
O
O
4. Verify that the i-stop warning light (amber) illumination changes to the i-stop indicator light (green) flashing.
• If the i-stop warning light (amber) illuminates or flashes, perform a battery inspection. (See BATTERY INSPECTION.)
O
O
5. Press and hold the i-stop OFF switch for approx. 3 s.
O
O
6. Wait for 30 s while idling (with no electrical load).
O
O
7. Perform engine racing for a minimum 10 times and a maximum 20 times. Then, wait for 30 s while idling (with no electrical load).
• After the flashing i-stop indicator light (green) turns off, switch the ignition OFF.
• If the i-stop indicator light (green) does not turn off, it is possible that there is a problem with the M Hybrid system, therefore, perform an inspection of the M Hybrid system.
Note
• The flashing i-stop indicator light (green) may turn off early and the i-stop control setting verification may be completed early depending on the battery condition.
—
—
8. Maintain the idling condition (with no electrical load) until the i-stop indicator light (green) flashing turns off.
O
O
9. After the flashing i-stop indicator light (green) turns off, switch the ignition OFF.
O
O
6. Perform an i-stop control operation verification.
1. Switch the ignition ON (engine on).
O
O
2. Accelerate to a vehicle speed of 15 km/h in approx. 5 s without operating the steering wheel.
O
O
3. Stop the vehicle.
O
O
4. Verify that the engine stops and restarts by the i-stop control.
O
O
5. Switch the ignition OFF.
O
O


Perform Power Liftgate Initialization

Note
• If the negative battery terminal is disconnected with the power liftgate fully opened or half-open, the auto open/close operation of the power liftgate is disabled.

1.Close the power liftgate manually.


Initialize Power Outer Mirror Retract/Return Function

Note
• After reconnecting the negative battery terminal, the power outer mirror retract/return position recognized by the door-electrical supply unit may differ from the power outer mirror retract/return position of the vehicle. For this reason, it may be necessary to initialize the power outer mirror retract/return function.

Power outer mirrors are in returned position

1.Switch the ignition ON (engine off)/switch the main power ON (READY off).

2.Press the power outer mirror retract/return switch to retract the power outer mirrors.

3.Press the power outer mirror retract/return switch again to return the power outer mirrors.

4.Switch the ignition OFF/switch the main power OFF.


Power outer mirrors are in retracted position

1.Switch the ignition ON (engine off)/switch the main power ON (READY off).

2.Press the power outer mirror retract/return switch 2 times to return the power outer mirrors.

3.Switch the ignition OFF/switch the main power OFF.


Perform Windshield Wiper Arm And Blade Initial Setting

• Refer to the troubleshooting manual for the procedure for using the M-MDS.

Perform 360° View Monitor System Aiming

• Refer to the troubleshooting manual for the procedure for using the M-MDS. (Refer to [360° VIEW MONITOR SYSTEM AIMING] in the troubleshooting manual.)

Perform Radar Sensor (Front) Aiming (Without Radar Sensor (Front Side))

• Refer to the troubleshooting manual for the procedure for using the M-MDS. (Refer to [RADAR SENSOR (FRONT) AIMING] in the troubleshooting manual.)

Simultaneously Aim Radar Sensor (Front) And (Front Side) (With Radar Sensor (Front Side))

Caution
• When repainting the front bumper face, do not repaint the radar emitting area shown in the figure (same as right side) because the radar sensor (front side) aiming may not be performed correctly.
a90uuw00000513

Symbol

Content
Radar emitting area
118 mm {4.65 in}
220 mm {8.66 in}
55 mm {2.2 in}
35 mm {1.4 in}
157 mm {6.18 in}
100 mm {3.94 in}

Note
• Refer to the troubleshooting manual for the procedure for using the M-MDS. (Refer to [RADAR SENSOR (FRONT) AND (FRONT SIDE) SIMULTANEOUS AIMING] in the troubleshooting manual.)