id01101a800800

D-code

Open Capsule Cover

1.Open in the order indicated in the table.

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Opening capsule cover note

1.Open the capsule cover as shown in the figure.

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Symbol	Content
	Servicing procedure

Closing capsule cover note

1.Close the capsule cover as shown in the figure.

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Symbol	Content
	Servicing procedure

Remove Front Under Cover No.2

1.Remove using the procedure shown in the figure.

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Step	Part name
1	Bolt	11 N·m {110 kgf·cm, 95 in·lbf}
2	Fastener	—
3	Front under cover No.2	—

Remove Water Pump Drive Belt

1.Remove in the order indicated in the table.

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Water pump drive belt removal note

1.Apply a cloth to the water pump drive belt as shown in the figure.

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2.Pull the cloth in the direction of the arrow and rotate the crankshaft pulley clockwise.

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3.Remove the water pump drive belt.

Water pump drive belt installation note

1.Set one side of the water pump drive belt in the groove of the crankshaft pulley.

2.Set the other side of the water pump drive belt in the step of the water pump pulley.

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3.Pushing up the belt so that it is fitted in from the step of the water pump pulley to the groove of the pulley, rotate the crankshaft pulley clockwise.

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4.After the belt is installed, rotate the crankshaft pulley clockwise approx. 180° and verify that the water pump drive belt is installed correctly.

• If the belt ribs and the pulley grooves are not engaged correctly, remove the belt and reinstall it.

Remove Crankshaft Pulley

1.Remove using the procedure shown in the figure.

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Procedure	Part name
1	Crankshaft pulley lock bolt (See Crankshaft Pulley Lock Bolt Removal Note) (See Crankshaft pulley lock bolt installation note)	49 B011 105 205-072 (component part or 49 UN20 5072)	110 N·m {11.2 kgf·m, 81.15 ft·lbf} +55—65°
2	Crankshaft pulley	—	—

Crankshaft Pulley Lock Bolt Removal Note

Caution

• To prevent damage to the crankshaft pulley, protect the crankshaft pulley with a cloth so that the bar part (49 UN20 5072) of the SST does not contact the crankshaft pulley.

• To prevent damage to the engine front cover, be careful not to let the hook part (49 B011 105) of the SST get caught between the crankshaft pulley and engine front cover.

1.Install the SST to the crankshaft pulley to lock the crankshaft against rotation.

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Symbol	Content
	49 B011 105
	205-072 (component part for 49 UN20 5072)

2.Remove the crankshaft pulley lock bolt.

Crankshaft pulley lock bolt installation note

Caution

• To prevent damage to the crankshaft pulley, protect the crankshaft pulley with a cloth so that the bar part (49 UN20 5072) of the SST does not contact the crankshaft pulley.

• To prevent damage to the engine front cover, be careful not to let the hook part (49 B011 105) of the SST get caught between the crankshaft pulley and engine front cover.

1.Install the SST to the crankshaft pulley to lock the crankshaft against rotation.

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Symbol	Content
	49 B011 105
	205-072 (component part for 49 UN20 5072)

2.Tighten the crankshaft pulley lock bolt in two steps.

Replace Front Oil Seal

1.Remove using the procedure shown in the figure.

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Procedure	Part name
1	Crankshaft pulley lock bolt (See Front Oil Seal Removal Note) (See Front Oil Seal Installation Note)	49 G028 205	Replacement part	Engine oil

Front Oil Seal Removal Note

1.Remove the front oil seal lip using a utility knife.

2.Remove the front oil seal using a flathead screwdriver with the tip protected by a cloth to prevent damage to the crankshaft.

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Front Oil Seal Installation Note

1.Apply engine oil to the inner surface of the bew front oil seal.

2.Insert the front oil seal into the engine front cover by hand.

3.Tap the front oil seal in using the SST.

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Symbol	Content
	0—1 mm {0.00—0.03 in}
	49 G028 205

Install in Reverse Order of Removal

1.Install in the reverse order of removal.