WATER-COOLED CHARGE AIR COOLER RESERVE TANK REMOVAL/INSTALLATION AND RADIATOR REMOVAL/INSTALLATION [SKYACTIV-X 2.0]

WATER-COOLED CHARGE AIR COOLER RESERVE TANK REMOVAL/INSTALLATION
Warning:
–  If the cooling system cap or the water-cooled charge air cooler reserve tank cap is removed when the engine is hot, steam and boiling water may be injected, causing severe burns or severe injury. Perform the removal of the cooling system cap and water-cooled charge air cooler reserve tank cap when the engine is cool.
– Turn off the engine and wait until it is cool. Even then, be very careful when removing the cap. Wrap a thick cloth around it and slowly turn it counterclockwise to the first stop. Step back while the pressure escapes.
– When you are sure all the pressure is gone, press down on the cap using the cloth, turn it, and remove it.
Steps:
1. Open the engine cover.
2. Drain the water-cooled charge air cooler coolant.

4. Remove using the procedure shown in the figure.
5. Install in the reverse order of removal.
6. Add water-cooled charge air cooler coolant.

1: Water hose.
2: Water-cooled charge air cooler reserve tank.

RADIATOR REMOVAL/INSTALLATION
Steps:
1. Disconnect the negative battery terminal.
2. Remove front under covers No.1 and 2.
3. Drain the water-cooled charge air cooler coolant.
4. Drain the engine coolant.
5. Open the engine cover.
6. Remove the following parts as a single unit.
Air hose.
Air cleaner cover.
Air cleaner element.
Air cleaner case.
Fresh-air duct.
7. Remove the coolant reserve tank. 
8. Remove the cooling fan component.
9. Remove using the procedure shown in the figure
10. Install in the reverse order of removal.
11. Add engine coolant and water-cooled charge air cooler coolant.

NOName
1Lower radiator hose
2Water hose
3Upper radiator hose
4Radiator mount bracket
5Electric water pump hose
6Water-cooled charge air cooler reserve tank hose
7Radiator seal
8Lower mount rubber
9Radiator