☰ Table of Contents
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FOREWORD
►
INTRODUCTION
►
SERVICE INFORMATION
HOW TO USE THIS MANUAL
PREPARATION
SERVICE OPERATION
VEHICLE INFORMATION
CIRCUIT DIAGNOSIS INFORMATION
►
MAINTENANCE
►
GENERAL INFORMATION
►
MAINTENANCE ITEMS
Maintenance Schedule Table
Replacement Instruction
Adjustment Item
►
INSPECTION ITEM
Off-vehicle Inspection
On-vehicle Inspection
Engine Compartment Inspection
Brake System Inspection
Power Steering System Inspection
Chassis Inspection
Final Inspection
►
SQRD4T20 ENGINE MANAGEMENT SYSTEM
►
GENERAL INFORMATION
►
Overview
System Basic Principle
Basic Management Function of Engine
System Function
System Malfunction Diagnosis Function Introduction
Control Strategy
Specifications
Tool Drawing
►
Trouble Diagnosis and Analysis
►
ECM Terminal Definition
ECM Connector
►
Diagnostic Content
Problem Symptoms Table
Diagnosis Procedure
DTC Confirmation Procedure
Perform check and repair diagnosis procedure according to DTC
Intermittent DTC Troubleshooting
Ground Inspection
Throttle Self-learning
Diagnostic Trouble Code (DTC) Chart
P000A "A" Camshaft Position Slow Response Bank 1
P000B "B" Camshaft Position Slow Response Bank 1
P0010 "A" Camshaft Position Actuator Control Circuit Open Bank 1
P0013 "B" Camshaft Position Actuator Control Circuit Open Bank 1
P0016 Crankshaft Position - Camshaft Position Correlation Bank 1 Sensor A
P0018 Crankshaft Position - Camshaft Position Correlation Bank 1 Sensor B
P0030 HO2S Heater Control Circuit Bank 1 Sensor 2
P0031 HO2S Heater Control Circuit Low Bank 1 Sensor 2
P0032 HO2S Heater Control Circuit High Bank 1 Sensor 2
P0036 HO2S Heater Control Circuit Bank 1 Sensor 2
P0037 HO2S Heater Control Circuit Low Bank 1 Sensor 2
P0038 HO2S Heater Control Circuit High Bank 1 Sensor 2
P0053 HO2S Heater Resistance Bank 1 Sensor 1
P0054 HO2S Heater Resistance Bank 1 Sensor 2
P0112 Intake Air Temperature Sensor 1 Circuit Low Bank 1
P0113 Intake Air Temperature Sensor 1 Circuit High Bank 1
P0116 Engine Coolant Temp.Circ. Performance Non-plausible
P0117 Engine Coolant Temperature Sensor 1 Circuit Low
P0118 Engine Coolant Temp.Circ. High Input
P0121 Throttle Pos.Sensor 1 Circ. Performance Non-plausible
P0122 Throttle Pos.Sensor 1 Circ. Low Input
P0123 Throttle/Pedal Position Sensor/Switch "A" Circuit High
P0130 O2 Sensor Circuit Bank 1 Sensor 1
P0131 O2 Sensor Circuit Low Voltage Bank 1 Sensor 1
P0132 O2 Sensor Circuit High Voltage Bank 1 Sensor 1
P0133 O2 Sensor Circuit Slow Response Bank 1 Sensor 1
P0134 O2 Sensor Circ. No Activity Detected (Upstream of the Catalyzer)
P0136 O2 Sensor Circuit Bank 1 Sensor 2
P0137 O2 Sensor Circuit Low Voltage Bank 1 Sensor 2
P0138 O2 Sensor Circuit High Voltage Bank 1 Sensor 2
P0201 Cylinder 1- Injector Circuit error P0202 Cylinder 2- Injector Circuit error P0203 Cylinder 3- Injector Circuit error P0204 Cylinder 4- Injector Circuit error
P0221 Throttle Position Sensor 2 Performance Non-plausible
P0222 Throttle Position Sensor 2 Performance Low Input
P0223 Throttle Position Sensor 2 Performance High Input
P0261 Cylinder 1- Injector Circuit Low P0264 Cylinder 2- Injector Circuit Low P0267 Cylinder 3- Injector Circuit Low P0270 Cylinder 4- Injector Circuit Low
P0327 Knock Sensor 1 Circuit Low
P0328 Knock Sensor 1 Circuit High
P0341 Camshaft Position Sensor "A" Circuit Range/Performance Bank 1 or Single Sensor
P0420 Catalyst System Efficiency Below Threshold Bank 1
P0444 Evaporative Emission System Purge Control Valve Circuit Open
P0458 Evaporative Emission System Purge Control Valve Circuit Low
P0459 Evaporative Emission System Purge Control Valve Circuit High
P0480 Fan 1 Control Circuit
P0506 Idle Control System RPM - Lower Than Expected
P0571 Brake Switch "A" Circuit
P0645 A/C Clutch Relay Control Circuit
P0646 A/C Clutch Relay Control Circuit Low
P0647 A/C Clutch Relay Control Circuit High
P0691 Fan 1 Control Circuit Low
P0692 Fan 1 Control Circuit High
P2088 "A" Camshaft Position Actuator Control Circuit Low Bank 1
P2089 "A" Camshaft Position Actuator Control Circuit High Bank 1
P2090 "B" Camshaft Position Actuator Control Circuit Low Bank 1
P2091 "B" Camshaft Position Actuator Control Circuit High Bank 1
P2106 Throttle Actuator Control System Forced Limited Power
P2122 Throttle/Pedal Position Sensor/Switch "D" Circuit Low
P2123 Throttle/Pedal Position Sensor/Switch "D" Circuit High
P2127 Throttle/Pedal Position Sensor/Switch "E" Circuit Low
P2128 Pedal Pos.Sensor 2 Circ. High Input
P2138 Pedal Movement Check Error
P2195 O2 Sensor Signal Biased/Stuck Lean Bank 1 Sensor 1
P2196 O2 Sensor Signal Biased/Stuck Rich Bank 1 Sensor 1
P2271 O2 Sensor Signal Biased & Stuck Rich Bank 1 Sensor 2
U0101 Lost Communication With TCU
U0129 Lost Communication With BSM
U0155 Lost Communication With ICM
P0106 Manifold Absolute Pressure Sensor Circuit Range/Performance
P0107 Manifold Absolute Pressure Sensor Circuit Low
P0108 Manifold Absolute Pressure Sensor Circuit High
P0237 Turbocharger/Supercharger Boost Sensor "A" Circuit Low
P0238 Turbocharger/Supercharger Boost Sensor "A" Circuit High
P0481 Fan 2 Control Circuit
P0693 Fan 2 Control Circuit Low
U0140 Lost Communication With BCM
P2228 Barometric Pressure Sensor "A" Circuit Low
P2229 Barometric Pressure Sensor "A" Circuit High
P0133 00
P0134 00
P2196 00
P2195 00
P2231 00
P0032 00
P0031 00
P0030 00
P0053 00
P0053 26
P0135 00
P2626 00
P0132 00
P0131 00
P2243 00
P2251 00
P0138 00
P0137 00
P2232 00
P0136 00
P0054 00
P0038 00
P0037 00
P0036 00
P013A 00
P2271 00
P2270 00
P0201 13
P0202 13
P0203 13
P0204 13
P0261 11
P0262 12
P0264 11
P0265 12
P0267 11
P0268 12
P0270 11
P0271 12
P1200 00
P1201 00
P00C7 21
P00C7 22
P0108 00
P0107 00
P0106 22
P0106 21
P0106 2A
P0558 00
P0557 16
P1450 00
P1451 00
P050C 24
P050C 23
P0118 00
P0117 00
P0119 00
P0116 23
P0116 26
P0123 00
P0122 00
P0121 00
P0223 00
P0222 00
P0221 00
P0506 00
P0507 00
P0219 00
P2123 00
P2128 00
P2122 00
P2127 00
P2138 00
P0351 00
P0353 00
P0354 00
P0352 00
P2301 00
P2307 00
P2310 00
P2304 00
P2300 00
P2306 00
P2309 00
P2303 00
P0326 00
P0325 00
P0328 00
P0327 00
P0328 15
P0327 14
P0341 00
P0016 76
P0343 00
P0342 00
P0016 78
P0011 00
P0366 00
P0017 76
P0368 00
P0367 00
P0017 78
P0014 00
P0496 00
P0497 00
P0459 00
P0458 00
P0444 00
P0480 00
P0481 00
P0692 00
P0694 00
P0691 00
P0693 00
P0420 00
P0645 00
P0647 00
P0646 00
P0629 00
P0628 00
P0627 00
P0571 00
P2103 00
P2118 00
P2106 00
P2100 00
U0151 87
U0164 87
U0140 87
U0155 87
U0214 87
U0126 87
U0129 87
U0101 87
P0690 00
P06AA 00
P0686 00
P2089 00
P2088 00
P0010 00
P000A 00
P003C 00
P2091 00
P2090 00
P0013 00
P000B 00
P005A 00
P2177 00
P2178 00
P2187 00
P2188 00
P0234 00
P0299 00
P0238 00
P0237 00
P1204 00
P1205 00
P0236 22
P0236 21
P258D 00
P258C 00
P258A 00
►
Diagnosis Process of Electronic Fuel Injection system According to Trouble Symptom
Fuel pressure test
Diagnosis Process of Electronic Fuel Injection system According to Trouble Symptom
Engine Does Not Crank or Cranks Slowly While Starting
Engine cranks normally but cannot start successfully while starting
Difficult to Start With Hot Engine
Difficult to Start With Cold Engine
Engine speed is normal, but it is difficult to start at anytime
Engine starts normally, but idles roughly at anytime
Engine Starts Normally, But Idles Roughly During Warming Up
Engine Starts Normally, But Idles Roughly After Warming Up
Engine Starts Normally, But Idles Roughly Or Stalls With Part Load (For Example, A/C Is ON)
Engine Starts Normally, But Idle Speed Is Too High
Low Engine Speed Or Stalls When Accelerating
Slow Response When Accelerating
Lack of Power and Poor Performance When Accelerating
►
System Components Description
►
Electronic Throttle Body
Function
Operation
Throttle Self-learning
Common Problem Symptoms and Judgment Methods
Removal
Installation
►
Absolute Brake Vacuum Sensor
Description
Installation Position
Operation
Common Problem Symptoms and Judgment Methods
►
VVT Control Valve
Operation
Removal
Installation
►
Coolant Temperature Sensor
Description
Removal
Installation
►
Knock Sensor
Description
Removal
Installation
►
Oxygen Sensor
Description
Removal
Installation
►
Camshaft Position Sensor
Description
Removal
Installation
►
Engine Speed Sensor
Description
Removal
Installation
►
Fuel Rail Injector Assembly
Operation
Removal
Installation
►
Intake Pressure/Temperature Sensor
Description
Removal
Installation
►
Ignition Coil
Description
►
Fuel Injector
Description
►
Canister solenoid valve
Description
Removal
Installation
►
Engine Control Module (ECM)
Function
Removal
Installation
►
Matching Learning
Programming ECM
►
SQRD4T20 ENGINE MECHANICAL
►
GENERAL INFORMATION
►
Overview
Operation
Specifications
Tools
►
DIAGNOSIS & TESTING
Problem Symptoms Table
Inspection
►
ON-VEHICLE SERVICE
Accessory Pulley
Removal
Inspection
Installation
►
Idler Pulley Assembly
Removal
Inspection
Installation
►
Tensioner Assembly
Removal
Inspection
Installation
►
Cylinder Head Cover
Removal
Installation
►
Crankshaft Front Oil Seal
Removal
Installation
►
Flywheel
Removal
Inspection
Installation
►
Crankshaft Rear Oil Seal
Removal
Installation
►
Camshaft Oil Seal
Removal
Installation
►
Engine Timing Belt
Removal
Inspection
Installation
►
Camshaft & Rocker Arm
Removal
Inspection
Installation
►
Cylinder Head
Removal
Disassembly
Inspection
Assembly
Installation
►
Engine Mounting Assembly
Removal & Installation - Rear Mounting Assembly
Installation
Installation
Removal & Installation - Left Mounting Assembly
Installation
Installation
Removal & Installation - Right Mounting Assembly
Installation
►
Engine Assembly
Removal
Installation
►
CYLINDER BLOCK UNIT REPAIR
Engine Block
Disassembly
Inspection
Selection of Main Bearing Shell
Selection of Connecting Rod Bearing Shell
Assembly
►
SQRD4T20 FUEL SUPPLY SYSTEM
►
FUEL SUPPLY SYSTEM
►
GENERAL INFORMATION
Components
Operation
Specifications
Tools
Fuel Supply System Line Connection Diagram
►
DIAGNOSIS & TESTING
►
Diagnostic Content
Problem Symptoms Table
►
Releasing Fuel System Pressure
Operation Step
►
Fuel Supply System Pressure Test
Fuel Pressure Specifications
Fuel Flow Test
►
ON-VEHICLE SERVICE
►
Electric fuel pump assembly
On-vehicle Inspection
Removal
Installation
►
Filler Tube Assembly
Removal
Installation
►
Fuel Tank
Removal
Fuel Tank Accessories Description
Installation
►
Fuel Rail Injector Assembly
Removal
Inspection
Installation
►
SQRD4T20 EMISSION CONTROL SYSTEM
►
GENERAL INFORMATION
►
Overview
Description
Operation
Specifications
Tools
►
ON-VEHICLE SERVICE
►
Canister Solenoid Valve
Removal
Inspection
Installation
►
Activated Charcoal Canister Assembly
Removal
Inspection
Installation
►
Activated Charcoal Canister Filter
Removal
Installation
►
Upstream Oxygen Sensor
Removal
Inspection
Installation
►
Downstream Oxygen Sensor
Removal
Inspection
Installation
►
SQRD4T20 D4T20 INTAKE SYSTEM
►
GENERAL INFORMATION
►
Overview
Description
Operation
Specifications
Tools
►
Diagnostic Content
Problem Symptoms Table
►
Air Filter Element
Replace
Installation
►
Air Filter Assembly
Removal
Installation
►
Remove the hose assembly
Removal
Installation
►
Electric Throttle Assembly
Removal
Cleaning
Installation
►
Intake Manifold Assembly
Removal
Installation
►
Electronic Accelerator Pedal
Removal
Installation
►
Intercooler Assembly
Removal
Installation
►
Intercooler Intake Pipe Assembly
Removal
►
Intercooler Outlet Pipe
Removal
Installation
►
SQRD4T20 EXHAUST SYSTEM
►
GENERAL INFORMATION
►
Overview
Description
Components
Operation
Specifications
Non-reusable Part
Tools
►
DIAGNOSIS & TESTING
►
Diagnosis & Testing
Problem Symptoms Table
Exhaust System Gas Leakage Inspection
►
ON-VEHICLE SERVICE
►
Turbocharger Heat Insulator Assembly
Removal
Installation
►
Turbocharger Assembly
Removal
Inspection
Installation
►
Exhaust By-pass Solenoid Valve
Removal
Installation
►
Precatalytic Converter Assembly
Removal
Inspection
Installation
►
Main Catalytic Converter Assembly
Removal
Installation
►
Front Muffler Assembly
Removal
Installation
►
Rear Muffler Assembly
Removal
Installation
►
SQRD4T20 COOLING SYSTEM
►
GENERAL INFORMATION
►
Overview
Description
Operation
Specifications
Tools
Cooling System Operation Flowchart
►
DIAGNOSIS & TESTING
►
Diagnostic Content
Problem Symptoms Table
Cooling System Leakage Test
Coolant Freezing Point Test
►
ON-VEHICLE SERVICE
►
Coolant Replacement
Engine System Coolant Draining
Coolant Adding
►
Tank Upper Crossmember Assembly
Removal
Installation
►
Expansion Tank
Removal
Inspection
Installation
►
Thermostat Assembly
Removal
Inspection
Installation
►
Thermostat Seat Assembly
Removal
Installation
►
Discharge Steel Pipe Assembly
Removal
Installation
►
Cooling Fan Assembly
Removal
Inspection
Installation
►
Radiator Assembly
Removal
Inspection
Installation
►
Water Pump Assembly
Removal
Inspection
Installation
►
SQRD4T20 LUBRICATION SYSTEM
►
GENERAL INFORMATION
Operation
Specifications
Tools
►
DIAGNOSIS & TESTING
Problem Symptoms Table
Engine Oil Level Inspection
Oil Pressure Inspection
►
ON-VEHICLE SERVICE
Engine Oil Replacement
Oil Filter
Oil Pressure Switch
Oil Filter Seat
Oil Pan
Oil Strainer
Oil Pump Assembly
Oil Dipstick Tube Assembly
►
SQRD4T20 IGNITION SYSTEM
►
GENERAL INFORMATION
►
Overview
Description
Operation
Specifications
Tools
►
DIAGNOSIS & TESTING
►
Diagnostic Content
Problem Symptoms Table
Service precautions
►
ON-VEHICLE SERVICE
►
Ignition Coil Assembly
Removal
Inspection
Installation
►
Spark Plug
Removal
Inspection
Spark Jump Test Method
Spark Plug Common Problems
Installation
►
SQRD4T20 STARTING SYSTEM
►
GENERAL INFORMATION
Operation
Specifications
Tools
►
DIAGNOSIS & TESTING
Problem Symptoms Table
►
ON-VEHICLE INSPECTION
Starter Relay
►
ON-VEHICLE SERVICE
Starter Assembly
Ignition Starting Switch
►
SQRD4T20 CHARGING SYSTEM
►
GENERAL INFORMATION
Operation
Specifications
Tools
►
DIAGNOSIS & TESTING
Problem Symptoms Table
Common Battery External Failure
►
INSPECTION
Charging System Charging Voltage Inspection
Battery Leakage Test
►
ON-VEHICLE SERVICE
Battery
Battery Tray
Alternator Assembly and Mounting Bracket
►
QR025CHC
GENERAL INFORMATION
►
Description
Introduction
Basic Principle
Proper Use and Maintenance for Transmission
Vehicle Towing
Basic Parameters
Tools
DIAGNOSIS & TESTING
►
DIAGNOSIS & TESTING
DTC Check and Clear
Problem Symptoms Table
Diagnosis Procedure
DTC Confirmation Procedure
Intermittent DTC Troubleshooting
Ground Inspection
P0886
P0887
P0880
P0881
P0882
P0883
P0884
P0888
P0889
P0892
P0890
P0891
P1719
P1720
P0706
P0707
P0708
P0709
P0815
P0816
P0715
P0716
P0791
P0792
P0720
P0844
P0845
P0846
P0849
P0845
P0846
P0746
P0747
P0748
P0749
P0960
P0962
P0963
P0964
P0966
P0967
P0968
P0970
P0971
P0900
P0902
P0903
P1900
P1928
P0939
P0940
P0938
U0100
U0121
U0401
ON-VEHICLE SERVICE
►
Transmission Oil
Maintenance Period
Transmission Oil Level Inspection
Inspection of Oil Status
Transmission Oil Draining/Refilling
Differential Oil Seal
Speed Sensor
Oil Pressure Sensor
Shift Cable
Shift Arm, Gear Switch
Cooling Pipe Assembly
External Filter
Speed Sensor Connector
Oil Pressure Sensor Connector
Gear Switch Connector
Wire Harness Main Connector
Transmission Control Module Connector
Transmission Control Module
Gear Shift Mechanism Controller
Transmission Assembly
►
DRIVE SHAFT
►
GENERAL INFORMATION
►
Overview
Description
Operation
Specifications
►
ON-VEHICLE SERVICE
►
Drive Shaft Assembly
Removal
Installation
►
Inner Ball Cage
Disassembly
Inspection
Installation
►
Outer Ball Cage
Disassembly
Inspection
Installation
►
DIFFERENTIAL
►
GENERAL INFORMATION
►
Overview
Description
Operation
Specifications
Tools
►
ON-VEHICLE SERVICE
►
Differential assembly
Removal
Differential Assembly Inspection
Installation
►
Differential Bearing
Removal
Installation
►
AXLE
►
GENERAL INFORMATION
►
Overview
Description
Specifications
Tools
DIAGNOSIS & TESTING
Problem Symptoms Table
►
ON-VEHICLE SERVICE
►
Front Steering Knuckle
Removal
Disassembly
Inspection
Assembly
Installation
►
Front Hub Bearing
On-vehicle Inspection
Removal
Installation
►
Front Sub Frame Welding Assembly
Removal
Installation
►
Rear Hub Bearing Assembly
On-vehicle Inspection
Removal
Installation
►
Rear Steering Knuckle Assembly
Removal
Installation
►
Rear Sub Frame Assembly
Removal
Installation
►
SUSPENSION
►
GENERAL INFORMATION
►
Overview
Description
Specifications
Tools
►
DIAGNOSIS & TESTING
Problem Symptoms Table
►
ON-VEHICLE SERVICE
►
Front Shock Absorber Assembly
Description
Inspection
Removal
Disassembly
Inspection
Assembly
Installation
Disposal
►
Front Control Arm Assembly
Removal
Installation
►
Front Control Arm Ball Pin Assembly
Removal
Inspection
Installation
►
Front Stabilizer Bar Assembly
Removal
Inspection
Installation
►
Front Stabilizer Link Assembly
Removal
Inspection
Installation
►
Rear Shock Absorber Assembly
Description
Removal
Disassembly
Inspection
Assembly
Installation
Disposal
►
Rear Coil Spring
Removal
Inspection
Installation
►
Rear Upper Control Arm Assembly
Removal
Installation
►
Rear Lower Control Arm Assembly
Removal
Installation
►
Rear Trailing Arm Assembly
Removal
Disassembly
Assembly
Installation
►
Rear Connecting Rod Assembly
Removal
Installation
►
Rear Stabilizer Bar Assembly
Removal
Inspection
Installation
►
Rear Stabilizer Link Assembly
Removal
Inspection
Installation
WHEEL ALIGNMENT
Description
Specifications (parameters standard for four-wheel alignment)
►
Problem Symptoms Table
Inspection before Wheel Alignment
Front Wheel Camber
Inspection
Front Wheel Toe-in
Inspection
Adjustment
Kingpin Caster & Kingpin Inclination
Rear Wheel Camber
Adjustment
Rear Wheel Toe-in
Adjustment
►
TIRE AND WHEEL
►
GENERAL INFORMATION
►
Overview
Description
Precautions
Tire Identification
Specification
Tool
►
DIAGNOSIS & TESTING
►
Diagnosis Content
Problem Symptoms Table
Inspection
►
ON-VEHICLE SERVICE
►
Wheel
Removal
Installation
►
Spare Tire
Removal
Spare Tire Lifter
Installation
►
Tire Replacement
Removal
►
Wheel Balance
Removal
►
Tire Rotation
Operation Step
►
BRAKE CONTROL SYSTEM
GENERAL INFORMATION
►
Overview
Description
ABS/ESP Operation
Hill Descent Control (HDC)
Specifications
Tool
Technical Parameters Table
DIAGNOSIS & TESTING
►
Diagnostic Contents
Problem Symptoms Table
Failure Analysis Table
Diagnosis Procedure
Problem Repair (No DTC)
DTC Confirmation Procedure
Intermittent DTC Troubleshooting
Ground Inspection
ABS/ESP Control Module Assembly Terminal List (EPB)
Diagnostic Tester Menu Function and Date Flow
Calibration
Diagnostic Trouble Code (DTC) Chart
C0001-04
C0002-04
C0003-04
C0004-04
C0010-04
C0011-04
C0014-04
C0015-04
C0018-04
C0019-04
C001C-04
C001D-04
C0020-04
C0031-00
C0031-09
C0031-11
C0031-12
C0031-13
C0031-29
C0031-37
C0034-00
C0034-09
C0034-11
C0034-12
C0034-13
C0034-29
C0034-37
C0037-00
C0037-09
C0037-11
C0037-12
C0037-13
C0037-29
C0037-37
C003A-00
C003A-09
C003A-11
C003A-12
C003A-13
C003A-29
C003A-37
C0051-29
C0051-54
C0051-64
U0126-87
U0428-81
C0061-64
C0062-64
C0063-64
C0063-01
C0063-54
C006B-00
C0089-04
C1000-16
C1000-17
C1001-04
C1009-00
U0005-00
U0007-00
U0073-88
U0100-87
U0101-87
U0140-87
U0401-81
U0402-81
U0422-81
C1002-49
ON-VEHICLE SERVICE
►
Brake System Bleeding
Operation Step
►
ABS/ESP Control Module Assembly
Removal
Disassembly
Installation
►
Front Wheel Speed Sensor (Front Left Wheel as Example)
Removal
Inspection
Installation
►
Rear Wheel Speed Sensor (Rear Left Wheel as Example)
Removal
Inspection
Installation
►
Steering Angle Sensor
Removal
Installation
►
BRAKE
►
GENERAL INFORMATION
►
Overview
Description
Specifications
Tools
►
DIAGNOSIS & TESTING
►
Diagnosis Content
Problem Symptoms Table
►
On-vehicle Inspection
Operation Step
►
ON-VEHICLE SERVICE
►
Brake Bleeding
Operation Step
►
Brake Fluid Replacement
Operation Step
►
Brake Fluid Reservoir Assembly
On-vehicle Inspection
Removal
Installation
►
Brake Master Cylinder Assembly
Removal
Installation
►
Vacuum Booster with Brake Master Cylinder Assembly
On-vehicle Inspection
Removal
Inspection
Installation
►
Brake Pedal Assembly
Removal
Inspection
Installation
►
Front Disc Brake Assembly
Description
On-vehicle Inspection
Removal
Disassembly
Inspection
Assembly
Installation
►
Front Brake Hose Assembly
Removal
Installation
►
Rear Disc Brake Assembly
Description
On-vehicle Inspection
Removal
Disassembly
Inspection
Assembly
Installation
►
Rear Brake Hose Assembly
Removal
Installation
►
ELECTRONIC PARKING BRAKE SYSTEM
►
GENERAL INFORMATION
►
Overview
Description
Function Description
System Function Introduction
Meter Indicator Light and Prompt Information
Specifications
Tools
►
DIAGNOSIS & TESTING
►
Diagnosis Content
Diagnostic Help
Intermittent Troubleshooting
Ground Inspection
DTC Confirmation Procedure
Diagnosis Procedure
Diagnostic Trouble Code (DTC) Chart
C1800-93
C1801-93
C1800-19
C1801-19
C1800-74
C1801-74
C1800-73
C1801-73
C1800-72
C1801-72
C1800-91
C1801-91
C1800-92
C1801-92
C1800-97
C1801-97
C1802-17
C1802-16
C1803-95
C1804-53
C182B-62
C1824-01
C1822-00
C1824-1E
C1825-01
C1821-00
C1825-1E
C1830-00
C1831-00
C1833-00
C1832-00
C1826-01
C1807-98
C1806-16
C1823-00
►
ON-VEHICLE SERVICE
►
EPB System
On-vehicle Inspection
►
Integrated Caliper Motor
Removal
EPB Brake Caliper Emergency Release
Installation
►
Rear Brake Lining
Removal
Installation
►
EPB Switch
Inspection of EPB switch
►
ELECTRONIC POWER STEERING
►
GENERAL INFORMATION
►
Overview
Description
Operation
Calibration
Specifications
Tools
EPS Controller Pin Definition
►
DIAGNOSIS & TEST
►
Problem symptoms table
Diagnostic Help
Intermittent Troubleshooting
Ground Inspection
DTC Confirmation Procedure
Calibration
Diagnostic Trouble Code (DTC) Chart
C1212-1C
C1213-1C
C1214-17
C1215-1C
C1216-1C
C1217-16
C1207-49
C1200-44
C1201-44
C1202-49
C1203-00
►
C121A-49
CAN Network DTC
►
ON-VEHICLE SERVICE
►
Ball Pin Assembly
Removal
Inspection
Installation
►
Steering Gear Assembly
Removal
Inspection
Installation
Adjustment of Steering Gear Clearance
►
Steering Wheel Assembly
Removal
Inspection
Installation
►
Steering Column with Intermediate Shaft Assembly
Removal
Installation
Disassembly
Inspection
Assembly
Installation
►
AIR CONDITIONING
GENERAL INFORMATION
►
Overview
Description
System composition
Operation
Specifications
Tool Drawing
►
Electric A/C Control Logic
Power ON Definition
Power OFF Definition
Front Defrost Function Definition
Temperature Adjustment Function
Inner/Outer Circulation Definition
Airflow Volume Adjustment Function
AC Function
►
Automatic A/C Control Logic
AUTO
Inner/Outer Circulation Definition Function Definition
AC Function Definition
Temperature Adjustment Function
Airflow Volume Adjustment Function Definition
HMI Display Function
Dual Temperature Area Independent Control
Air Purification Function
Front Defrost Function
DVD Voice Control A/C
DIAGNOSIS & TESTING
►
Diagnostic Content
Problem Symptoms Table
Diagnosis Tools
Diagnosis Procedure
B1401-11
B1401-13
B1403-11
B1403-13
B1404-11
B1404-13
B1406-11
B1406-13
B1407-11
B1407-13
B1408-29
B1408-31
B1409-11
B1409-13
B1410-11
B1410-13
B1412-11
B1412-13
B1414-11
B1414-11
U0140-87
U0155-87
U0151-87
U0245-87
U0100-87
U0129-87
U1160-87
U0214-87
U1164-87
B1403-11
B1403-13
B1404-11
B1404-13
B1406-11
B1406-13
B1407-11
B1407-13
B1408-11
B1408-31
B1409-11
B1409-13
B1410-11
B1410-13
B1412-11
B1412-13
B1414-11
►
B1414-13
Instrument CAN Network DTCs
►
On-vehicle Inspection
General inspection
Compressor Assembly Noise Inspection
Refrigerant Leakage Inspection
ON-VEHICLE SERVICE
►
Refrigerant Recovering, Vacuum Pumping and Recharging
Refrigerant Recovering/Draining
Vacuum Pumping
Refrigerant Recharging
►
Refrigerant Oil Recovering and Charging
Refrigerant Oil Recovering
Refrigerant Oil Charging
►
A/C Control Panel Assembly
Removal
Installation
►
A/C Element
Removal
Installation
►
Front Blower Assembly
Removal
Inspection
Installation
►
Rear Blower Assembly
Removal
Inspection
Installation
►
Front Blower Speed Regulation Module
Removal
Installation
►
Rear Blower Speed Regulation Module
Removal
Installation
►
Inner/Outer Circulation Damper Motor
Removal
Installation
►
Mode Damper Motor
Removal
Installation
►
Left Mix Damper Motor (Automatic A/C)
Removal
Installation
►
Right Mix Damper Motor
Removal
Installation
►
Automatic A/C Control Module
Removal
Installation
►
Transition Line Assembly
Removal
Installation
►
HVAC Assembly
Removal
Disassembly
Inspection
Assembly
Installation
►
Rear A/C Control Panel Assembly (If Equipped)
Removal
Installation
►
Third Row Left A/C Outlet Duct
Removal
Installation
►
Third Row Middle A/C Outlet Duct
Removal
Installation
►
Third Row Right A/C Outlet Duct
Removal
Installation
►
Rear HVAC Assembly
Removal
Installation
►
Rear Evaporator Tank Assembly
Removal
Installation
►
A/C High/Low Pressure Coaxial Line
Removal
Installation
►
Compressor to Condenser Line Assembly
Removal
Installation
►
Rear Evaporator to Compressor Line Assembly I & Condenser to Rear Evaporator Line Assembly I
Removal
Installation
►
Rear Evaporator to Compressor Line Assembly II & Condenser to Rear Evaporator Line Assembly II
Removal
Installation
►
Condenser to Rear Evaporator Line Assembly & Compressor to Condenser Line Assembly
Removal
Installation
►
Condenser to Rear Evaporator Line Assembly III & Rear Evaporator to Compressor Line Assembly III
Removal
Installation
►
Compressor Assembly
Removal
Installation
►
Condenser Assembly
Removal
Inspection
Installation
►
SUPPLEMENTAL RESTRAINT SYSTEM
►
GENERAL INFORMATION
►
Overview
Restraint System
Operation
Precautions during Usage
Post-accident Repair and Inspection
Restraint System Components and Configuration Difference
Brief Introduction of Restraint System Function
Airbag Control System Operation
Driver Front Airbag and Passenger Front Airbag
Supplemental Restraint System Composition
Airbag System Function
Operating Conditions
Specifications
Tools
►
DIAGNOSIS & TESTING
►
Diagnosis Content
Diagnosis Procedure
DTC Confirmation Procedure
Intermittent DTC Troubleshooting
Ground Inspection
Preparations before Dealing with Airbag System Wire Harness Malfunction
Airbag System Malfunction Repair Completion Inspection
Disposal of Airbag
SRS Control Module Assembly Terminal List
Diagnostic Trouble Code (DTC) Chart
B1250-16
B1250-17
B0001-12
B0010-12
B0020-12
B0021-12
B0028-12
B0029-12
B1285-12
B1286-12
B0073-12
B0091-12
B0096-12
B0001-11
B0010-11
B0020-11
B0021-11
B0028-11
B0029-11
B1285-11
B1286-11
B0073-11
B0091-16
B0096-16
B0091-13
B0096-13
B0001-1A
B0010-1A
B0020-1A
B0021-1A
B0028-1A
B0029-1A
B1285-1A
B1286-1A
B0073-1A
B0001-1B
B0010-1B
B0020-1B
B0021-1B
B0028-1B
B0029-1B
B1285-1B
B1286-1B
B0073-1B
B1271-74
B1272-74
B1273-74
B1216-00
B127F-47
B0091-95
B0091-96
B0091-91
B0096-95
B0096-91
B0096-96
B1251-00
B120F-48
B1215-00
B1230-79
B0091-86
B0096-86
B1240-00
U0129-87
U0140-87
B127F-47
B1217-95
B121D-95
B121E-95
B00C7-95
B1233-95
►
ON-VEHICLE SERVICE
►
Driver Airbag Assembly
Description
On-vehicle Inspection
Removal
Installation
►
Front Passenger Airbag Assembly
On-vehicle Inspection
Removal
Installation
►
Removal and Installation of Side Curtain (CAB) (Take left side as an example)
Removal
Installation
►
Front Passenger Side Airbag
Description
►
Spiral Cable
Removal
Inspection
Installation
►
Airbag System Controller
Removal
Installation
►
Removal and Installation of Side Collision Sensor (Take left side as an example)
Removal
Installation
►
Front Seat Belt Assembly
Removal
►
Second Row Seat Belt Assembly (Take left side as an example)
Removal
Installation
Inspection
►
Second Row Center Seat Belt Assembly
Removal
Installation
Inspection
►
Third Row Seat Belt Assembly (Take left side as an example)
Removal
Installation
Inspection
►
On-vehicle Inspection
Seat Belt Retractor
Installation (Seat belt with low configuration)
Installation (Seat belt with high configuration)
►
Front Seat Belt Buckle Assembly
On-vehicle Inspection
Removal
Installation
►
Second Row Left Seat Belt Buckle Assembly
On-vehicle Inspection
Removal
Installation
►
Second Row Center Seat Belt Buckle Assembly
On-vehicle Inspection
Removal
Installation
►
Second Row Right Seat Belt Buckle Assembly
Removal
Installation
►
Third Row Left/Right Seat Belt Buckle Assembly
Removal
Installation
►
Height Adjuster Assembly
Removal
Installation
►
Locking Tab Reversing
Operation method:
►
CAN SYSTEM
►
GENERAL INFORMATION
►
Overview
Description
Operation
►
Tool Drawing
Tool Drawing
►
DIAGNOSIS & TESTING
►
Diagnosis Content
Problem Symptoms Table
Diagnosis Tools
Diagnostic Help
Intermittent DTC Troubleshooting
Ground Inspection
Diagnosis Procedure
Failure Analysis Method
Usual Troubleshooting
Oscilloscope analysis
►
ON-VEHICLE SERVICE
►
Gateway Module (CGW)
Removal
Installation
►
PEPS SYSTEM
►
GENERAL INFORMATION
►
Overview
Description
Specifications
Tools
►
Function Description
PEPS Function Description
Smart Entry Function
Remote Entry Function
Mechanical Key Entry Function
One-button Start Function
One-button Stop Function
Emergency Stop Function
Back Up Start Function
Emergency Start Function
Starting Times Limit Function
Electric Steering Column Lock Control Function
Prompt Function
Engine and Vehicle Anti-theft Function
►
Anti-theft Match
Smart Key Replacement After Vehicle Sold
PEPS Module Replacement After Vehicle Sold
EMS Replacement After Vehicle Sold
Electric Steering Column Lock (ESCL) Replacement After Vehicle Sold
►
DIAGNOSIS & TESTING
►
Diagnosis Content
Problem Symptoms Table
Diagnosis Procedure
Problem Repair (No DTC)
DTC Confirmation Procedure
Intermittent DTC Troubleshooting
Body Ground Inspection
PEPS Control Module Assembly Terminal List
Diagnostic Trouble Code (DTC) Chart
B1500
B1501
B1522
B1523
B1529
B152A
B152B
B152C
B1502
B1505
B1508
B1509
B1518
B150F
U0073
U0100
U0101
U0129
U0140
U0329
►
ON-VEHICLE SERVICE
►
PEPS Control Module Assembly
Removal
Installation
►
Front Low Frequency Antenna
Removal
Installation
►
Rear Bumper Low Frequency Antenna
Removal
Installation
►
Remove the immobilizer coil
Removal
Installation
►
CONSTANT SPEED CRUISE SYSTEM
►
GENERAL INFORMATION
►
Overview
Description
Operation
Description of Constant Speed Cruise Function
Description of Active Speed Limit Function
Specifications
Tools
Diagnosis Tools
►
DIAGNOSIS & TESTING
►
Diagnosis Content
Problem Symptoms Table
Diagnosis Procedure
►
ON-VEHICLE SERVICE
►
Steering Wheel Quick Button
Removal
Installation
LIGHTING SYSTEM
WIPER AND WASHER
DOOR LOCK SYSTEM
►
INSTRUMENT CLUSTER CONTROL SYSTEM
►
GENERAL INFORMATION
►
Overview
Description
Operation
Specifications
Tools
►
DIAGNOSIS & TESTING
►
Diagnostic Content
Problem Symptoms Table
Diagnosis Procedure
DTC Confirmation Procedure
Intermittent DTC Troubleshooting
Ground Inspection
Instrument Cluster Terminal List
Diagnostic Trouble Code (DTC) Chart
B1100-13
B1100-16
B1100-17
B1101-11
B1104-41
►
B110A-00
Instrument CAN Network DTCs
►
ON-VEHICLE SERVICE
►
Instrument Cluster
Removal
Installation
Meter Information Setting and Adjustment
►
AUDIO AND ENTERTAINMENT SYSTEM
GENERAL INFORMATION
►
Overview
Description
Inspection
Specifications
Tools
DIAGNOSIS & TESTING
►
Diagnostic Content
Problem Symptoms Table
Diagnosis Tools
Audio/Visual System Controller Terminal List
Diagnosis Procedure
Diagnostic Trouble Code (DTC) Chart
B1800-16
B1800-17
B1810-00
B1811-00
B1814-00
B1830-04
B1831-04
B1832-04
B1833-04
B1834-04
B1835-04
B1836-04
B1840-4B
B1841-19
B1842-19
►
B1843-17
CAN Network DTC
ON-VEHICLE SERVICE
►
Audio Head Unit Display
Removal
Installation
►
No Disc DVD/Audio Head Unit
Removal
Inspection
Installation
►
Door Speaker
Removal
Inspection
Installation
►
Tweeter
Removal
Installation
►
Combined Antenna
Removal
Installation
►
Multi-function Button Assembly
Removal
►
PARKING RADAR SYSTEM
GENERAL INFORMATION
►
Overview
Description
Operation
Parking Radar Assist System (Low Configuration Model)
Parking Radar View Monitor System (Medium Configuration Model)
360° Full-time Panoramic View Monitor System (High Configuration Model)
Reversing View Display
Reversing Radar Normal Alarm Display
Specifications
Tools
Reversing Radar Module Assembly Terminal List
360° Full-time Panoramic View Monitor System Assembly Terminal List (If equipped)
DIAGNOSIS & TESTING
►
Diagnosis Content
Problem Symptoms Table
Diagnosis Procedure
DTC Confirmation Procedure
Intermittent DTC Troubleshooting
Ground Inspection
Camera Calibration
Diagnostic Trouble Code (DTC) Chart
B1A05-25
B1A06-25
B1A07-25
B1A08-25
ON-VEHICLE SERVICE
►
Reversing Radar Sensor
Removal
Installation
►
Front Radar Sensor (If Equipped)
Removal
Installation
►
Rear Camera Assembly (If Equipped)
Removal
Installation
►
Front Camera Assembly (If Equipped)
Removal
Installation
►
Side Camera Assembly (Both Sides) (If Equipped)
Removal (Take left side as an example)
►
Reversing Radar Control Module Assembly
Removal
Installation
►
Panoramic View Controller (If Equipped)
Removal
►
TIRE PRESSURE MONITORING SYSTEM
►
GENERAL INFORMATION
►
Overview
Description
Operation
Specifications
Tools
►
Tire Pressure System Warning Information
High Temperature or Low Pressure
System Malfunction
Low Pressure Alarm
High Temperature Alarm
System Malfunction
High Pressure Display
►
Configuration & Learning for Tire Pressure Monitoring System
Diagnosis Procedure
Configuration for Body Control Module and Meter
Tire Pressure Monitoring System Enters Sensor Learning Status By Operating Diagnostic Tester
Tire Pressure Sensor Learning Methods
Learning Process
Tire Pressure Learning Method for Low-Frequency Trigger
Meter Screen for Successful Tire Pressure Sensor Learning
Inspection of Tire Pressure Monitoring System Learning Status
Ground Inspection
Diagnosis Procedure
►
DIAGNOSIS & TESTING
►
Diagnosis Content
Problem Symptoms Table
Diagnosis Tools
Diagnostic Help
Intermittent DTC Troubleshooting
DTC Confirmation Procedure
Precautions for Maintaining Tire Pressure Monitoring System
Diagnostic Trouble Code (DTC) Chart
C1403-29
C1404-29
C1405-29
C1406-29
C1403-55
C1404-55
C1405-55
C1406-55
C1403-96
C1404-96
C1405-96
C1406-96
C1413-98
C1414-98
C1415-98
C1416-98
C1417-16
C1418-16
C1419-16
C141A-16
C142A-49
U0129-87
U0155-87
►
ON-VEHICLE SERVICE
►
Tire
Removal
Removal of Tire Pressure Sensor
Installation
Installation of Tire
Tire Pressure Sensor
►
BODY CONTROL SYSTEM
►
GENERAL INFORMATION
►
Overview
Description
Specifications
►
Body Control Module
Terminal Definition
BCM (A) Terminal Definition
BCM (A) Terminal Definition
BCM (C) Terminal Definition
BCM (D) Terminal Definition
BCM (E) Terminal Definition
Tool Drawing
►
BCM Function Test Specifications
Defroster
Turn Signal Light Function
Lane change function
Hazard warning light function
Position light
Parking light
Low beam light
Follow me home
Car location
Automatic light ON
High beam lights
Flash function
Front Fog Light Control
Rear Fog Light Control
Daytime Running Light
Battery Save
Dome light
Third Row Dome Light
Rear View Mirror Ground Light
Window
PEPS ENGINE START STOP switch backlight control
Anti-theft management
Trunk Opening Management (without PLG)
Trunk Opening Management (with PLG)
Door Condition
Central Control Lock
Front Wiper Control
Front Washer Control
Rear Wiper Control
Rear Washer Control
Back-up Light Control
Key Status Position Signal
Sudden braking hazard warning light alarm function
Assist steering illumination
Brake light control
Rear View Mirror Folding
DVD Settings
Remote control function
LIN ambient light
►
General Functions For Diagnostic Tester
Read data stream
Active Test
Special Operation
►
Diagnostic Content
Common Problem Symptoms Table
DTC Chart
DTC Confirmation Procedure
Intermittent DTC Troubleshooting
Ground Inspection
Malfunction Diagnosis Repair Flow
Trouble Symptom Diagnosis
►
Body Control Module
Removal
Installation
►
HORN
►
GENERAL INFORMATION
►
General
Description
Specifications
Tool
►
DIAGNOSIS & TESTING
►
Diagnostic Content
Problem Symptoms Table
Horn System Inspection
Troubleshooting steps for abnormal horn sound
Check horn fuse
Check horn relay
Check horn ground points
►
ON-VEHICLE SERVICE
►
Horn
Removal
Inspection
Installation
►
OTHER SYSTEM
►
GENERAL INFORMATION
►
General
Description
►
ON-VEHICLE SERVICE
►
Front Terminal Backup Power Supply
Removal
Installation
►
Backup Power Supply
Removal
Installation
►
Multi-Function Interface
Removal
Installation
►
USB Charging Module
Removal
Installation
WINDSHIELD/WINDOW GLASS
►
REAR VIEW MIRROR
►
GENERAL INFORMATION
►
General
Description
Specifications
Tool
►
DIAGNOSIS & TESTING
►
Diagnostic Content
Problem Symptoms Table
Diagnostic Help
Intermittent Troubleshooting
Ground Inspection
Diagnosis Procedure
►
ON-VEHICLE SERVICE
►
Outside Rear View Mirror Assembly
Removal
Inspection
Installation
►
Outside Rear View Mirror Lens Assembly
Removal
Inspection
Installation
►
Inside Rear View Mirror Assembly
Removal
Installation
►
Inside Rear View Mirror Assembly (If equipped)
Removal
Installation
►
Outside Rear View Mirror Adjustment Switch
Removal
Inspection
Installation
►
INSTRUMENT PANEL
►
GENERAL INFORMATION
►
Overview
Description
Specifications
Tools
Tool
►
Auxiliary Fascia Console Assembly
Removal
Installation
►
Instrument Panel Assembly
Removal
Installation
Disassembly
Assembly
Installation
►
Instrument Panel Crossmember Assembly
Removal
Installation
►
SEAT
►
GENERAL INFORMATION
►
General
Description
Specifications
Tool
►
ON-VEHICLE SERVICE
►
Front Seat Assembly
Removal
Installation
Inspection
►
Middle Seat Assembly
Removal
Disassembly
Assembly
Installation
Inspection
►
Rear Seat Assembly
Removal
Installation
Inspection
ENGINE HOOD & DOORS
EXTERIOR
►
INTERIOR
►
GENERAL INFORMATION
►
Overview
Description
Specifications
Tools
►
Front Doorsill Pressure Plate Assembly
Removal
Installation
►
Rear Doorsill Pressure Plate Assembly
Removal
Installation
►
Back Doorsill Pressure Plate Assembly
Removal
Installation
►
Front Door Opening Weatherstrip
Removal
Installation
►
Rear Door Opening Weatherstrip
Removal
Installation
►
Back Door Opening Weatherstrip
Removal
Installation
►
A-pillar Upper Protector Assembly
Removal
Installation
►
A-pillar Lower Protector Assembly
Removal
Installation
►
B-pillar Lower Protector Assembly
Removal
Installation
►
B-pillar Upper Protector Assembly
Removal
Installation
►
C-pillar Lower Protector Assembly (7-seat)
Removal
Installation
►
C-pillar Upper Protector Assembly
Removal
Installation
►
Sun Visor Assembly
Removal
Installation
►
Passenger Grip Assembly
Removal
Installation
►
Roof Assembly
Removal
Installation
►
Front Floor Carpet Assembly
Removal
Installation
►
Driver Foot Rest Bracket Assembly
Removal
Installation
►
Luggage Compartment Carpet Assembly
Removal
Installation
►
Cargo Net
Removal
Installation
►
Tool Box Assembly
Removal
Assembly
►
Rear Wheel House Sound Insulator
Removal
Assembly
SLIDING ROOF
BODY AND PAINT
❮
❯