OIL PAN REMOVAL/INSTALLATION [SKYACTIV-G (CYLINDER DEACTIVATION (E))]
Oil and chemiacal type:
Silicone sealant: Type TB1217D or equivalent.
Caution:
– When installing the oil pan, refer to the Oil Pan Installation Note and apply the silicone sealant correctly. If the silicone sealant application position is incorrect or there is any break in the application track, engine oil leakage will occur due to a poor seal.
Warning:
– Hot engines and engine oil can cause severe burns. Turn off the engine and wait until it and the engine oil have cooled.
– A vehicle that is lifted but not securely supported on safety stands is dangerous. It can slip or fall, causing death or serious injury. Never work around or under a lifted vehicle if it is not securely supported on safety stands
– Continuous exposure to USED engine oil has caused skin cancer in laboratory mice. Protect your skin by washing with soap and water immediately after working with engine oil.
Implementation steps:
1. Disconect the negative battery terminal.
2. Remove the front under cover No.2 (see front under cover No.2 removal/installation).
3. Remove the front splash shield (RH).
4. Drain the engine oil.
5. Remove in the order indicated in the table.
6. Install in the reverse order of removal.
7. Refill with the specified type and amount of the engine oil.
8. Start the engine and confirm that there is no oil leakage.
– If there is oil leakage, repair or replace the applicable part.
9. Inspect the oil level.

Note:
1. Emission wiring harness connector.
2. Oil pan, engine oil level sensor and short-cord component.
Emission Wiring Harness Connector Removal Note
Caution:
– Cover the emission wiring harness connector and short-cord connector using tape to prevent engine oil from adhering to the connector terminal.
1. Disconnect the emission wiring harness connector.

Oil pan removal note
1. Remove the oil pan using separator tool.

2. WHen replacing the oil pan, remove the short-cord.
Oil Pan installation note
1. When replacing the oil pan, install the short-cord and a new engine oil level sensor.
2. Completely clean and remove any oil, dirt, sealant or other foreign matter that may be adhering to the cylinder block and oil pan.
Caution:
– Using bolts with the old silicone sealant adhering could cause cracks in the cylinder block.

3. When reusing the oil pan installation bolts, clean any old sealant from the bolts.
Caution:
– Apply silicone sealant in a single, unbroken line to prevent oil leakage.
– To prevent silicone sealant from hardening, adhere the oil pan to the cylinder block within 10 min after silicone sealant is applied. Tighten the installation bolts completely soon after adhering.
4. Apply silicone sealant (TB1217D or equivalent) to the oil pan along the inside of the bolt holes as shown in the figure.
SKYACTIV-G 2.0

Caution:
– For SKYACTIV-G 2.5, also apply silicone sealant to the cylinder block.



